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Materials Research - Reports

Report TitleBrief NarrativeLinkDate
Survey of Aging and Monitoring Concerns for Cables and Splices Due to Cable Repair and Replacement, PNNL-34576As portions of existing electrical cable runs in NPPs are replaced over time due to localized events, the total number of splices in NPPs are expected to increase. Relative to electrical cables, the body of knowledge regarding aging of splices and of splices in combination with aging cables in nuclear service environments in long-term operation is low.Download7/31/2023
Frequency Domain Reflectometry (FDR) Simulation Techniques for Digital Twin Representation of an Electrical Cable, Milestone M3LW-23OR0404023Simulation of nuclear electric cable system response to FDR tests can be instrumental to understanding the results of these tests and the nature and influence of various cable anomalies on test signatures.Download4/14/2023
Dose Rate Effects on Degradation of Nuclear Power Plant Electrical Cable Insulation at a Common Dose. PNNL-34068Dose rate effects (DRE) are an identified knowledge gap in relating accelerated aging of nuclear electrical cables to service aging, and here refer to gamma radiation-induced polymer degradation being a function of dose rate in addition to total absorbed dose. In this work, cross-linked polyethylene (XLPE) and ethylene propylene diene elastomer (EPDM) materials were subjected to accelerated aging at ambient temperature (26°C) at different gamma dose rates of 100, 200 and 1800 Gy/h for select exposure durations to achieve constant total doses of 170, 210 and 300 kGy to evaluate DRE.Download3/24/2023
Inverse Temperature Effects in Nuclear Power Plant Electrical Cable Insulation, PNNL-33296The results described in this report do not support the conclusion that ITE in cable qualification necessarily excludes safe continued use of existing cables. Inverse temperature effects were found to differ based on insulation material and on property measured. The current industry practice of subjecting cables to thermal aging followed by radiation aging at room temperature in qualification appears to be a conservative scenario for materials exhibiting ITE. Ongoing non-destructive cable system condition monitoring is encouraged to support repair and replace decisions for continued safe and effective use of electrical cables in long term operation.Download9/9/2022
Nondestructive Evaluation (NDE) of Cable Moisture Exposure using Frequency Domain Reflectometry (FDR), PNNL-31934Nuclear power facilities have experienced various electrical cable failures related to water exposure. The current industry response involves actions to de-water cable vaults, manholes, and other cable locations. These efforts require considerable expenditure of resources, which makes it desirable for the industry to have information on cable condition and history regarding their submergence and water exposure.Download9/16/2021
Inhomogeneous Aging of Nuclear Power Plant Electrical Cable Insulation, PNNL-31443Nuclear cable insulation samples of the two most common types, EPR and XPLE, from three of the most sourced manufacturers, Anaconda, Rockbestos, and Brand-Rex, were subjected to thermal aging at temperatures like those used in historic environmental qualification, 121, 136, 150, and 165°C. The aged materials were characterized for effects of aging using the conventional tensile EAB for all three and the indenter modulus for the EPR.Nuclear cable insulation samples of the two most common types, EPR and XPLE, from three of the most sourced manufacturers, Anaconda, Rockbestos, and Brand-Rex, were subjected to thermal aging at temperatures like those used in historic environmental qualification, 121, 136, 150, and 165°C. Download6/25/2021
Sequential Versus Simultaneous Aging of XLPE and EPDM Nuclear Cable Insulation Subjected to Elevated Temperature and Gamma Radiation (Final Results), PNNL-30041This report addresses one of the knowledge gaps identified for the prediction of nuclear electrical cable aging: the conservatism of accelerated aging performed during historical cable qualification. If synergistic effects—degradation mechanisms unique to simultaneous exposure to thermal and gamma radiation stress—occur during cable service in an operating power plant, but not in the sequential thermal and radiation stress commonly used to simulate aging in the laboratory, then the aging case used in qualification may not be sufficiently conservative to envelope service aging.Download12/12/2020
Potential Life Extension Strategies for In-Service Degraded Cables, PNNL-30402Electrical cable systems are integral to the safe and efficient operation of nuclear power plants. As cable materials age over time in service, the performance and reliability of cables decrease and can fall to unacceptable levels. Effective techniques for assessing cable health and monitoring their condition are essential for determining cable status, predicting remaining useful life, and informing operators of the need for additional monitoring or replacement.Download9/21/2020
Cable Nondestructive Examination Online Monitoring for Nuclear Power Plants, PNNL-155612This PNNL report describes an investigation into cable inspection and monitoring methods that may be adapted to nuclear power plant online monitoring. There are numerous NDE methods to assess the condition of power plant cables. Most of these methods, however, require the cable systems to be offline and, in many cases, separated from their load.Download9/20/2020
Sequential Versus Simultaneous Aging of XLPE and EPDM Nuclear Cable Insulation Subjected to Elevated Temperature and Gamma Radiation, PNNL-30041This report addresses one of the knowledge gaps identified for the prediction of nuclear electrical cable aging, accelerated aging, performed during cable qualification. Synergistic effects are defined as polymer aging mechanisms specific to simultaneous or concurrent application of thermal and gamma radiation. If these effects differ from those experienced during sequentially applied thermal and gamma radiation stressors, then qualification that relies on sequential aging, as most historically did, may not well represent actual service aging when stressors exist simultaneously.Download6/16/2020
Dielectric Spectroscopy for Bulk Condition Assessment of Cable Insulation, PNNL-29092This report describes progress to date on the investigation of nondestructive test methods focusing on bulk cable insulation testing using a dielectric spectroscopy (DS) approach. This report addresses relevant literature coupled with a discussion of the theory of DS measurements and work on modeling to appreciate the influence of damage/defect profile on the bulk total cable measurement.Download9/14/2019
Evaluation of Inverse Temperature Effects on Cable Insulation Degradation in Accelerated Aging of High Priority Cable Insulation Materials, PNNL-29051Electrical cable insulation may degrade over time in service as a result of exposure to elevated temperature and gamma irradiation if the cable is at a location in the plant, such as inside containment, where both stresses occur. Cable polymer insulation generally degrades faster at higher temperatures. The extent of degradation is also generally proportional to the absorbed radiation dose. Accelerated aging at high temperatures and high doses has been used in the laboratory to simulate cable material aging that occurs in the milder temperatures and lower doses experienced by cables in service over the 40-year or longer life of the reactor.Download8/18/2019
Assessment of electrical breakdown strength relative to mechanical properities in insulations from harvested cable systems from nuclear power plants, ORNL SPR-2019/1145This report summarizes the characterization of the electrical breakdown strength in harvested electrical I&C cable insulation as a function of aging and its relationship to other mechanical properties.Download4/12/2019
Report on Initial Evaluations of Effects of Diffusion Limited Oxidation (DLO) Testing, PNNL-28351The objective of this study is to experimentally determine the thresholds of significant degradation in the most common nuclear cable insulation materials used by major cable manufacturers. Specifically, the focus is on thermal aging (temperature) and gamma irradiation aging (dose rate) thresholds. Download12/18/2018
Investigation of Thermal Aging Behavior for Harvested Crosslinked, PNNL-27729Investigation of Thermal Aging Behavior for Harvested Crosslinked Polyethylene and Ethylene-Propylene Rubber Cable Insulation, PNNL-27729, L. Fifield, M. Correa, Y. Shin, A. Zwoster, July 2018.Download7/29/2018
Interdigital Capacitance Local Non-Destructive Examination of Nuclear Power Plant Cable for Aging Management Programs, PNNL-27546Interdigital Capacitance Local Non-Destructive Examination of Nuclear Power Plant Cable for Aging Management Programs, PNNL-27546, S. Glass, L. Fifield, N. Bowler, A. Sriraman, W. Palmer, May 2018.Download5/18/2018
Summary Report on Activation Energies of Harvested Boston Insulated Wire and Okonite Cable Materials, ORNL SPR-2019/1145Summary Report on Activation Energies of Harvested Boston Insulated Wire and Okonite Cable Materials, M3LW-18OR0404015, R. Duckworth, May 2018.Download5/18/2018
Implementation of Concrete Creep Model in Grizzly, ORNL/TM-2017/729Implementation of Concrete Creep Model in Grizzly, ORNL/TM-2017/729, A. Giorla, November 2017.Download11/18/2017
Crystal River 3 Cable Materials for Thermal and Gamma Radiation Aging, PNNL-26785Crystal River 3 Cable Materials for Thermal and Gamma Radiation Aging, PNNL-26785, L. Fifield, M. Correa, A. Zwoster, September 2017.Download9/20/2017
Interdigital Capacitance Local Non-Destructive Examination of Nuclear Power Plant Cable for Aging Management Programs – Interim Report, PNNL-26087Interdigital Capacitance Local Non-Destructive Examination of Nuclear Power Plant Cable for Aging Management Programs – Interim Report, PNNL-26087, S. Glass, A. Jones, L. Fifield, M. Larche, N. Bowler, A. Sriraman, W. Palmer, September 2017.Download9/20/2017
Accelerated Thermal Aging Of Harvested Zion Electrical Cable Jacket And Insulation (Interim Report), M3LW-17OR0404110Accelerated Thermal Aging Of Harvested Zion Electrical Cable Jacket And Insulation (Interim Report), M3LW-17OR0404110, R. Duckworth, July 2017.Download7/1/2017
Analysis of simultaneous thermal/gamma radiation aging of cross-linked polyethylene (XLPE) insulation—interim status report, PNNL-26554Analysis of simultaneous thermal/gamma radiation aging of cross-linked polyethylene (XLPE) insulation—interim status report, PNNL-26554, L. Fifield, M. Correa, June 2017.Download6/1/2017
Physics-Based Modeling of Cable Insulation Conditions for Frequency Domain Reflectometry (FDR), PNNL-26493Physics-Based Modeling of Cable Insulation Conditions for Frequency Domain Reflectometry (FDR), PNNL-26493, S. Glass, A. Jones, L. Fifield, T. Hartman, N. Bowler, May 2017.Download5/18/2017
Update on Combined Thermal/Radiation Aging at Five Dose Rates in Chlorosulfonated Polyethylene (Hypalon)/Ethylene-Propylene Rubber (EPR) Cable Jacket Insulation System, M3LW-17OR0404019Update on Combined Thermal/Radiation Aging at Five Dose Rates in Chlorosulfonated Polyethylene (Hypalon)/Ethylene-Propylene Rubber (EPR) Cable Jacket Insulation System, M3LW-17OR0404019, R. Duckworth, March 2017.Download3/18/2017
Bulk and Distributed Electrical Cable Non-Destructive Examination Methods for Nuclear Power Plant Cable Aging Management Programs, PNNL-25634Bulk and Distributed Electrical Cable Non-Destructive Examination Methods for Nuclear Power Plant Cable Aging Management Programs, PNNL-25634, S. Glass, A. Jones, L. Fifield, T. Hartman, September 2016.Download9/1/2016
Status Report and Research Plan for Cables Harvested from Crystal River Unit 3 Nuclear Generating Plant, PNNL-25833Status Report and Research Plan for Cables Harvested from Crystal River Unit 3 Nuclear Generating Plant, PNNL-25833, L. Fifield, September 2016.Download9/1/2016
Progress in Characterizing Thermal Degradation of Ethylene-Propylene Rubber, PNNL-25713Progress in Characterizing Thermal Degradation of Ethylene-Propylene Rubber, PNNL-25713, L. Fifield, Q. Huang, M. Childers, M. Correa, Y. Shin, A. Zwoster, August 2016Download8/1/2016
Progress in Characterizing Naturally-Aged Nuclear Power Plant Cables, PNNL-25439Progress in Characterizing Naturally-Aged Nuclear Power Plant Cables, PNNL-25439, L. Fifield, Q. Huang, M. Ian Childers, A. Zwoster, May 2016.Download5/1/2016
Evaluation of Localized Cable Test Methods for Nuclear Power Plant Cable Aging Management Programs, PNNL-25432Evaluation of Localized Cable Test Methods for Nuclear Power Plant Cable Aging Management Programs, PNNL-25432, S. Glass, L. Fifield, T. Hartman, May 2016.Download5/1/2016
Characterizing oxidation of cross-linked polyethylene and ethylene propylene rubber insulation materials by differential scanning calorimeter, PNNL-25172Characterizing oxidation of cross-linked polyethylene and ethylene propylene rubber insulation materials by differential scanning calorimeter, L. Fifield, J. Liu, Q. Huang, A. Zwoster, PNNL-25172, January 2016.Download1/3/2016
State-of-the-Art Assessment of NDE Techniques for Aging Cable Management in Nuclear Power Plants FY2015, PNNL-24649State-of-the-Art Assessment of NDE Techniques for Aging Cable Management in Nuclear Power Plants FY2015, S. Glass, L. Fifield, G. Dib, J. Tedeschi, A. Jones, T. Hartman, PNNL-24649, September 2015.Download9/8/2015
Progress on Analysis of Inverse Temperature Effects, Submerged Cables, Diffusion Limited Oxidation and Dose Rate Effects PNNL-24634Progress on Analysis of Inverse Temperature Effects, Submerged Cables, Diffusion Limited Oxidation and Dose Rate Effects. L.S. Fifield, M. P. Westman, M. K. Murphy, A. J. Zwoster, PNNL-24634, September 2015.Download9/1/2015
Assessment of Additional Key Indicators of Aging Cables in Nuclear Power Plants – Interim Status for FY 2015, PNNL-24649Assessment of Additional Key Indicators of Aging Cables in Nuclear Power Plants – Interim Status for FY 2015, P. Ramuhalli, L. Fifield, M. Prowant, G. Dib, J. Tedeschi, J. Suter, A. Jones, M. Good, S. Glass, A. Pardini, PNNL-24309, Pacific Northwest National Laboratory, May 2015.Download5/1/2015
Scoping/Design Study on Optimum Configuration for Combined Thermal/Radiation Aging of Cable Insulation Samples at ORNLScoping/Design Study on Optimum Configuration for Combined Thermal/Radiation Aging of Cable Insulation Samples at ORNL, R. Duckworth, Oak Ridge National Laboratory, March 2015.Download3/1/2015
Thermal aging modeling and validation on the Mo containing Fe-Cr-Ni alloys, ORNL/TM-2015/93Thermal aging modeling and validation on the Mo containing Fe-Cr-Ni alloys, Y. Yang, L. Tan, and J. Busby, ORNL/TM-2015/93, Oak Ridge National Laboratory, March 2015.Download3/1/2015
New Technologies for Repairing Aging Cables in Nuclear Power PlantsNew Technologies for Repairing Aging Cables in Nuclear Power Plants, K. Simmons, L. Fifield, M. Westman, and J. Roberts, Pacific Northwest National Laboratory, September 2014.Download9/1/2014
Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants—Interim Status for FY 2014, PNNL-23624Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants—Interim Status for FY 2014, K. Simmons, L. Fifield, M Westman, J. Tedeschi, A. Jones, M. Prowant, A. Pardini, and P. Ramuhalli, Pacific Northwest National Laboratory, PNNL-23624, September 2014.Download9/1/2014
Preliminary List of Aging Conditions and Measurement Methods to be Examined for Key Indicators of Cable Aging – Status SummaryPreliminary List of Aging Conditions and Measurement Methods to be Examined for Key Indicators of Cable Aging – Status Summary, K. Simmons, PNNL, April 2013.Download5/1/2013
Nondestructive Examination (NDE) Detection and Characterization of Degradation Precursors, PNNL-21692, P. Ramuhalli J.W. Griffin, R.M. Meyer, S.G. Pitman, J.M. Fricke, M.E. Dahl, M.S. Prowant, T.A. Kafentzis, J.B. Coble, T.J. Roosendaal, September 2012.Nondestructive Examination (NDE) Detection and Characterization of Degradation Precursors, PNNL-21692, P. Ramuhalli J.W. Griffin, R.M. Meyer, S.G. Pitman, J.M. Fricke, M.E. Dahl, M.S. Prowant, T.A. Kafentzis, J.B. Coble, T.J. Roosendaal, September 2012.Download9/1/2012
Assessment of Opportunities for Acquiring Plant Materials to Aid in Model Validation, G. Von White and R. Bernstein, Sandia National Laboratory, June 2012.Assessment of Opportunities for Acquiring Plant Materials to Aid in Model Validation, G. Von White and R. Bernstein, Sandia National Laboratory, June 2012.Download6/1/2012
Status of Cable Aging Knowledge Gaps Identified in the Expanded Materials Degradation Assessment (EMDA)Knowledge gaps identified in the Expanded Materials Degradation Assessment (EMDA), Volume 5: Aging of Cables and Cable Systems represent concerns that the assumptions made in 40-year environmental qualification of cables may be weak, that the pre-aging of cables prior to LOCA testing may have represented less than 40-year equivalence, and that consequently the EQ process may not be conservative and thereby overpredict cable useful lifetime. Download09/15/2023
Evaluation of Clamshell Current Coupler for Online Frequency Domain and Spread Spectrum Time Domain Reflectometry to Detect Anomalies in Energized Cables, PNNL-36530Safety-critical nuclear power plant cables were initially qualified for 40 years. However, as plants extend their operating licenses to 60 and 80 years, justification for continued safe operation includes test and monitoring programs. This will become more important as the industry moves to condition based qualification programs. Cable test programs traditionally involve manual interventions to disconnect cables, perform one or several tests, then reconnect the systems, usually during refueling outages occurring only every 18 to 24 months. Download09/13/2024
SSTDR and FDR Detection of Un-Energized and Energized Cable Anomalies Including Thermal Degradation Using Machine Learning, PNNL-36573 As plants extend their operating license to 60 and 80 years, continued use of these cables must shift to a performance-based approach since it is cost prohibitive to completely replace cables that are likely still capable of performing their design function. A variety of cable tests are available and are commonly applied during outages when the cables can be taken out of service. Download09/20/2024
Thermal aging effects on crosslinked polyethylene cable insulation with decabromodiphenyl ether flame retardant alternative, PNNL-36523Decabromodiphenyl ether (decaBDE) has been extensively used as a flame retardant in nuclear electrical cables and related products. The Environmental Protection Agency (EPA) identified decaBDE as a persistent, bioaccumulative and toxic (PBT) substance and has published a rule with forbidding the manufacturing, processing, and distribution of decaBDE as of January 6, 2023 for wire and cable insulation in nuclear power generation facilities.Download09/06/2024
First Phase Consensus Roadmap for Development of Condition-Based Cable Reliability Assurance, PNNL-36630The objective of this work was to develop a first phase consensus roadmap for condition-based qualification (CBQ) of electrical cables. With CBQ, qualification of Class 1E electrical cables moves from a time-based approach to a condition-based approach, which is anticipated to be safer in terms of reliability and conservatism, and more cost effective in the long run. However, due to barriers, the CBQ approach has not yet been adopted by U.S. nuclear power plants. Download09/20/2024

Report TitleBrief NarrativeLinkDate
Microstructural characterization of the alkali-silica reaction (ASR)-induced damage in structural concrete test blocks at the University of Tennessee, Knoxville, ORNL/SPR-2019/1139The key findings and conclusions from phase (1) can be summarized as follows:Download5/28/2019
Identification of Mechanisms to Study Alkali-Silica Reaction Effects on Stress-Confined Concrete Nuclear Thick Structures: Interpretation of the Complete Monitoring Data and Nondestructive Evaluation of the Alkali-Silica Reaction Test Assembly, ORNL/SPR-2The evaluation of the structural impact of alkali-silica reaction (ASR) on concrete in nuclear power plants is not…Download8/27/2018
Development of Fast Fourier Transform (FFT) micro-mechanical simulations of concrete specimens characterized by micro-X-ray fluorescence Alain, ORNL/TM-2017/367Development of Fast Fourier Transform (FFT) micro-mechanical simulations of concrete specimens characterized by micro-X-ray fluorescence Alain, ORNL/TM-2017/367, A. Giorla, August 2017.Download8/18/2017
IMAC Database v.0.3. – Concrete, ORNL/SPR-2017/436IMAC Database v.0.3. – Concrete, ORNL/SPR-2017/436, Y. Pape, August 2017.Download8/18/2017
Linear Array Ultrasonic Testing Of A Thick Concrete Specimen For Nondestructive Evaluation, ORNL/TM-2017/156Linear Array Ultrasonic Testing Of A Thick Concrete Specimen For Nondestructive Evaluation, ORNL/TM-2017/156, D. Clayton, N. Ezell, L. Khazanovich, M. Zammerachi, April 2017.Download5/29/2017
IMAC Database v.0.1. Minerals, ORNL/TM-2016/ORNL/TM-2016/753IMAC Database v.0.1. – Minerals, ORNL/TM-2016/ORNL/TM-2016/753, Y. Pape, December 2016.Download12/2/2016
Independent Modeling of the Alkali-Silica Reaction: Mock-up Test Block, ORNL/TM-2016/537Independent Modeling of the Alkali-Silica Reaction: Mock-up Test Block, ORNL/TM-2016/537, M. Hariri-Ardebili, V. Saouma, Y. LePape, September 15, 2016.Download9/15/2016
Simulation of Concrete Members Affected by Alkali-Silica Reaction with Grizzly, ORNL/TM-2016/523Simulation of Concrete Members Affected by Alkali-Silica Reaction with Grizzly, ORNL/TM-2016/523, A. Giorla, September 2016.Download9/1/2016
Evaluation of Advanced Signal Processing Techniques to Improve Detection and Identification of Embedded Defects, ORNL-TM-2016-482Evaluation of Advanced Signal Processing Techniques to Improve Detection and Identification of Embedded Defects, ORNL-TM-2016-482, D. Clayton, H. Santos-Villalobos, J. Baba, September 2016.Download9/1/2016
LWRS contribution to the RILEM benchmark on materials modeling of ASR – Preliminary results, ORNL/LTR-2016/395LWRS contribution to the RILEM benchmark on materials modeling of ASR – Preliminary results, ORNL/LTR-2016/395, Y.  Pape, A. Gloria, August 2016.Download8/1/2016
Linear Array Ultrasonic Test Results from Alkali-Silica Reaction (ASR) Specimens, ORNL-TM-2016-159Linear Array Ultrasonic Test Results from Alkali-Silica Reaction (ASR) Specimens, ORNL-TM-2016-159, D. Clayton, L. Khazanovich, L. Salles, April 2016.Download4/1/2016
Alkali-Silica Reaction test Assembly – Report describing the procurement of materials and equipment for the ASR test assembly Identification of Mechanisms to Study Alkali-Silica Reaction Effects on Stressed-confined Concrete Nuclear Thick StructuresAlkali-Silica Reaction test Assembly – Report describing the procurement of materials and equipment for the ASR test assembly Identification of Mechanisms to Study Alkali-Silica Reaction Effects on Stressed-confined Concrete Nuclear Thick Structures, Z Ma, University of Tennessee, January 2016.Download1/15/2016
LWRS Nondestructive Evaluation (NDE) for Concrete Research and Development Roadmap, ORNL/TM-2012/360, D. Clayton, M. Hileman, September 2012.LWRS Nondestructive Evaluation (NDE) for Concrete Research and Development Roadmap, ORNL/TM-2012/360, D. Clayton, M. Hileman, September 2012.Download9/1/2012
LWRS Concrete NDE Workshop Summary, D.A. Clayton, August 9, 2012.LWRS Concrete NDE Workshop Summary, D.A. Clayton, August 9, 2012.Download8/9/2012
Ultrasonic Model Based Iterative Reconstruction of Experimental Concrete Specimens at EPR, ORNL/SPR-2022/2318Concrete is a critical component of NPPs for both safety and reliability issues. The original plant designers could not have anticipated the extended lifespan these facilities may reach. Continuous monitoring of the concrete for signs of degradation through NDE may be applied to many levels of NPP infrastructure.Download1/1/2022
Two-Modulator Generalized Ellipsometry Microscope, ORNL/TM-2019/1025The examination of microstructures in geological materials, including aggregates used in concrete, is a complex task. Natural rocks contain crystals of varying sizes, ranging from submicron to centimeters, and these crystals can have different chemical compositions and orientations.Download6/1/2019
Comparative Analysis of Nondestructive Examination Techniques of Enhanced Model Based Iterative Reconstruction (MBIR) and Frequency-banded Synthetic Aperture Focusing Technique (SAFT) Reconstructions, ORNL/SPR-2019/1240As the existing US fleet of NPPs approach their expected lifetimes and only a few new reactors are coming online, the industry is looking to extend their licenses beyond 60 years and improve efficiencies through research-informed aging management programs. Reinforced concrete is an inexpensive, strong material widely used in the nuclear industry.Download9/11/2019
Assessment of Grizzly Capabilities for Reactor Pressure Vessels and Reinforced Concrete Structures, INL/EXT-20-59941Over the last several years, capabilities to simulate the progression and effects of degradation in critical structures in LWR nuclear power plants have been under development in the Grizzly code. Age-related material degradation is important for a number of systems in LWRs, but the main focus for Grizzly development has been on RPVs and concrete structures because of their central role and the difficulty of replacement of these structures if they are found to be degraded to an unacceptable degree.Download08/06/2021
Performance Comparison of Machine Learning Models for Ultrasonic Nondestructive Evaluation of Alkali-Silica Reaction in ConcreteThis report presents a comparative analysis of four ML regression models for predicting concrete material damage induced by ASR expansion using long-term ultrasonic data monitoring. The models investigated include linear regression (LR), support vector regression (SVR), shallow neural networks (NN), and deep neural networks (DNN). LR, SVR, and shallow NN models use features extracted from ultrasonic signals, whereas the DNN model processes time-domain ultrasonic signals and frequency spectra directly.Download08/01/2024
High neutron and gamma dose on effects on calcium silicate deuterate, ORNL/SPR-2024/3454With the planned prolonged operation of LWRs in the US, it is imperative to understand the effects of radiation in all plant components including the concrete biological shield, so that reliable projections of properties and performance can be estimated for this civil structure. The effects of combined neutron and gamma radiation on cement hydrates were investigated in this report. The combination of gamma and neutron radiation on cement hydrates has not been studied in detail before, as much past experimental research has focused on the effects of gamma, and some theoretical studies have focused on neutron effects. Thus, this report presents a novel experimental study combining both effects.Download07/17/2024
Assessment of Neutron-Induced Crack Volume on Aggregates of Varied Mineralogy and Estimation of Irradiation Damage Depth in the Concrete Biological Shield, ORNL/SPR-2024/3581The first part of thi report provides a probabilistic analysis of the damage depth in the biological shield, considering average mineralogical compositions of sedimentary rocks as aggregates. It was found that the penetration depth is highly correlated with the aggregate volume fraction. For typical aggregate volume fractions of 0.7, the average penetration depth was on the order of 8 cm. Download09/24/2024
Implementation Plan and Initial Development of Nuclear Concrete Materials Database for Light Water Reactor Sustainability Program, W. Ren and D. Naus, ORNL, B. Oland, XCEL Engineering, ORNL/TM- 2010/177, September 2010.Implementation Plan and Initial Development of Nuclear Concrete Materials Database for Light Water Reactor Sustainability Program, W. Ren and D. Naus, ORNL, B. Oland, XCEL Engineering, ORNL/TM- 2010/177, September 2010.Download9/23/2010
Machine Learning for Processing Ultrasonic Data from Long-Term Monitoring of Concrete with Alkali-Silica Reaction (ASR), ORNL/SPR-2023/2948This report provides a comparison of the performance of four machine learning models to establish a relationship between concrete expansion due to alkali-silica reaction and ultrasonic signals. Expansion and ultrasonic data collected from two concrete blocks exposed to accelerated ASR were used. Wave velocity and 12 wavelet features were extracted from the ultrasonic data and used to train three different machine learning models: linear regression, support vector regression, and shallow neural network. Data from one of the blocks was used to train the models, while data from the other block to test them.Download06/29/2023
Reconstruction of 3D Concrete Microstructures Combining High-Resolution Characterization and Convolutional Neural Network for Image Segmentation, ORNL/TM-2022/2503After water, concrete is the second most used material in the world. Concrete’s forming adaptability and low-cost constituents make it a predominant material used in the construction of civil infrastructures in nuclear power plants such as concrete biological shields, containment buildings, turbine buildings, fuel handling and storage buildings, underground piping for cooling, cooling towers.Download06/06/2022
Development of a Reconstruction Methodology Based on X-Ray Computed Tomography to Generate Realistic 3D Concrete Microstructures in MOSAIC, ORNL/TM-2021/2156Despite being passive components, concrete structures represent a major capital investment in nuclear power plants. However, some concrete components are critical for the safety and long-term operation of the reactors: the concrete containment building protects the reactors from external aggression. The concrete biological shield contains the radiation exiting the reactor to protect equipment and personnel.Download08/08/2021
Concrete Structure Health Monitoring Using Vibro-acoustic Testing and Machine Learning, INL/EXT-20-59941Over the last several years, capabilities to simulate the progression and effects of degradation in critical structures in LWR nuclear power plants have been under development in the Grizzly code. Age-related material degradation is important for a number of systems in LWRs, but the main focus for Grizzly development has been on RPVs and concrete structures because of their central role and the difficulty of replacement of these structures if they are found to be degraded to an unacceptable degreeDownload09/20/2020
Methodological guideline for industry focusing on characterization procedures to assess the risk of irradiation degradation of concrete in the biological shield, ORNL/TM-2024/3287This report presents a methodological guideline for industry to assess potential irradiation damage of their concrete formulation at extended operation. It describes experimental methods that can be used to characterize the chemical and physical properties of unirradiated and irradiated aggregates.Download04/24/2024
Assessment of Machine Learning for Ultrasonic Nondestructive Evaluation of Alkali–Silica Reaction in Concrete, ORNL/TM-2024/3295This report evaluates the effectiveness of two ML models [support vector regression (SVR) and deep neural network (DNN)] in predicting concrete material damage induced by ASR based on long-term ultrasonic monitoring data. The focus was to study the factors that may impact the ML model performance when using ultrasonic NDE data for concrete damage evaluation. A framework for using ML for NDE of concrete material properties based on ultrasonic data was also summarized in this work.Download03/11/2024

Report TitleBrief NarrativeLinkDate
Development of Digital Twin Predictive Model for PWR Components: Updates on Multi Times Series Temperature Prediction Using Recurrent Neural Network, DMW Fatigue Tests, System Level Thermal-Mechanical-Stress Analysis. ANL/LWRS-21/02Friction stir welding of irradiated material in the 7930 hot cells at Oak Ridge National Laboratory was paused in 2020 after attempts to resolve the weld quality issues experienced in 2018-19. Plans have been developed but budget and manpower limitations have prevented further process development and evaluation of welding equipment as recommended in the 2020 milestone report.Download9/17/2021
Improve the design of and assess upgrades to the Friction Stir welding system to reduce defects on surrogate unirradiated materials, ORNL/TM-2021/2242Friction stir welding of irradiated material in the 7930 hot cells at Oak Ridge National Laboratory was paused in 2020 after attempts to resolve the weld quality issues experienced in 2018-19. Plans have been developed but budget and manpower limitations have prevented further process development and evaluation of welding equipment as recommended in the 2020 milestone report.Download9/17/2021
Conduct weld campaign (FY-21-1) on irradiated materials provided by the Canadian Nuclear Laboratory (CNL), including baseline post-weld evaluation and testing, ORNL/TM-2020/1673A collaborative research on developing advanced welding technologies for irradiated stainless steel 304 materials between CNL and ORNL has been established to support both U.S. and Canadian interests in evaluation of weld repair techniques on irradiated materials to support continuous operation of commercial nuclear power. The work utilizes unique material from the National Research Universal (NRU) reactor and the specialized welding hot cell facility at ORNL.Download8/13/2021
Steam Oxidation of Alloy 718a and Tensile Properties of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2019/1308Life extension of the existing nuclear reactors imposes accumulated damages, such as higher fluences and longer period of corrosion, to structural materials, which would result in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs.Download9/12/2019
Comprehensive Characterization of Helium-induced Degradation of the Friction Stir Weld on Neutron Irradiated 304L Stainless Steel, ORNL/TM-2023/3088Fractography analysis showed mostly ductile fracture with some brittle areas, related, as believed, to the helium-rich spots. From the BM observation, such helium enriched spots might be produced artificially in the BM production but needs further characterization to determine. Helium-rich spots led to localized fracture effects along the specimen edges and probably in the bulk. Helium-related issues were the most pronounced in the top retreating side (TR) specimen, leading to delamination effects.Download09/23/2023
Recent Technological Advances In Welding Irradiated Austenitic Steel With Helium, ORNL/SPR-2019/1347This report describes the post-weld study of weld quality and weld properties of irradiated 304 stainless steel made using both Auxiliary Beam Stress Improved Laser Welding (ABSI-LW) and Friction Stir Welding (FSW) processes and conducted in FY 2019. The results demonstrate that both ABSI-LW and FSW processes, developed in this program, mitigated helium-induced cracking during weld repair of helium-containing irradiated SS304 stainless steels.Download9/2/2019
Develop Parameters and Characterize the Quality of Friction Stir and Laser Weld-Repaired, Irradiated Structural Materials Representative of Extended Reactor Service Life, ORNL/SPR-2019-1035This report summarizes the most recent welding campaign on irradiated 304L and 316L at the REDC, and post-welded quality and microstructure characterization, as well, as microhardness testing of ongoing weld campaigns using irradiated stainless-steel alloys at the LAMDA facilities at ORNL.Download4/18/2019
Metallurgical Aspects Influencing the Resistance to Steam Oxidation and Fracture Toughness of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2018/973The corrosion resistance of materials in a water environment is a crucial requirement for core internal materials in light-water reactors (LWRs). High-temperature steam oxidation tests serve as an accelerated life testing method that not only reveals potential failure modes within a short duration but also enables the evaluation of materials’ resistance to accidental scenarios. These tests provide valuable insights into the performance of materials under extreme conditions and contribute to ensuring the reliability and safety of LWR core internal components.Download9/7/2018
Complete Report on Development of Weld Repair Technology M2LW-18OR0406014The focus of the research was on post-welding procedures for irradiated alloys, with an emphasis on high helium content stainless steel. The initial measurements of helium content and microstructure characterization indicated successful advanced laser and friction stir welding techniques. The ongoing efforts to weld irradiated alloys with high helium concentrations and thoroughly analyze the results aim to establish validated repair techniques and guidelines for the nuclear industry.Download9/5/2018
Report on the Progress of Weld Development of Irradiated Materials at the Oak Ridge National Laboratory, ORNL/SPR-2018/833Report on the Progress of Weld Development of Irradiated Materials at the Oak Ridge National Laboratory, Z. Feng, R. Miller, J. Chen, W. Tang, S. Clark, B. Gibson, M. Vance, G. Frederick, J. Tatman, B. Sutton, April 2018.Download4/18/2018
Proton Irradiation Screening Results of Select Advanced Replacement Alloys for Core InternalsProton Irradiation Screening Results of Select Advanced Replacement Alloys for Core Internals, G. Was, M. Wang, M. Song, C. Lear, September 2017.Download9/20/2017
Fracture Toughness Evaluation of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2017/377Fracture Toughness Evaluation of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2017/377, X. Chen, L. Tan, August 25, 2017.Download8/25/2017
Intermediate-Term Thermal Aging Effect Evaluation for Grade 92 and 316L at the LWR Relevant Temperature, ORNL/TM-2020/1754Life extension of the existing nuclear reactors imposes accumulated damages, such as higher fluences and longer period of corrosion, to structural materials, which would result in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs.Download08/21/2021
Report Summarizing the Status of Second Round Irradiation Experiments and Assessment of Materials Available for Testing Advanced Welding Techniques, M3LW-17OR0406013Report Summarizing the Status of Second Round Irradiation Experiments and Assessment of Materials Available for Testing Advanced Welding Techniques, Z. Feng, R. Miller, N. Cetiner, X. Hu, S. Clark, G. Frederick, B. Sutton, July 2017.Download7/18/2017
Report Summarizing the Effort Required to Initiate Welding of Irradiated Materials Within the Welding Cubicle, M3LW-17OR0406012Report Summarizing the Effort Required to Initiate Welding of Irradiated Materials Within the Welding Cubicle, Z, Feng, W. Tang, J. Chen, X. Hu, R. Miller, B. Gibson, A. Smith, M. Vance, S. Clark, G. Frederick, J. Tatman, B. Sutton, June 2017.Download6/18/2017
High-Temperature Steam Oxidation Testing of Select Advanced Replacement Alloys for Potential Core Internals, ORNL/TM-2017/228High-Temperature Steam Oxidation Testing of Select Advanced Replacement Alloys for Potential Core Internals, ORNL/TM-2017/228, L. Tan, B. Pint, May 19, 2017.Download5/19/2017
Assessment of Radiation Resistance of Selected Alloys in The ARRM Program Using Ion Irradiation, M3LW-16OR0406024Assessment of Radiation Resistance of Selected Alloys in The ARRM Program Using Ion Irradiation, G. Was, M. Song, M. Wang, September 30, 2016.Download9/30/2016
Toughness and High-Temperature Steam Oxidation Evaluations of Advanced Alloys for Core Internals, ORNL/TM-2016/371Toughness and High-Temperature Steam Oxidation Evaluations of Advanced Alloys for Core Internals, ORNL/TM-2016/371, September 16, 2016.Download9/16/2016
L3 Milestone M3LW-16OR0406015, Provide documentation on the information and states of both the first and second series of neutron irradiate series of B-doped steels for the weld validation testing to begin in FY17L3 Milestone M3LW-16OR0406015, Provide documentation on the information and states of both the first and second series of neutron irradiate series of B-doped steels for the weld validation testing to begin in FY17, Z. Feng, N. Cetiner, X. Hu, R. Miller, G. Frederick, B. Sutton, September 2016.Download9/1/2016
Report Detailing Friction Stir Welding Process Development for the Hot Cell Welding SystemReport Detailing Friction Stir Welding Process Development for the Hot Cell Welding System, M3LW-16OR0406014, W. Tang, B. Gibson, Z. Feng, S. Clark, A. Peterson, G. Frederick, September 2016.Download9/1/2016
Report on the Installation of the Integrated Welding Hot Cell at ORNL Building 7930, M2LW-16OR0406013Report on the Installation of the Integrated Welding Hot Cell at ORNL Building 7930, M2LW-16OR0406013, Z. Feng, W. Tang, R. Miller, B. Gibson, A. Peterson, J. Tatman, G. Frederick, June 30, 2016.Download6/30/2016
Status update of advanced alloys for Advanced Radiation Resistant Materials ProgramStatus update of advanced alloys for Advanced Radiation Resistant Materials Program, L. Tan, D. Hoelzer, and J. Busby, Oak Ridge National Laboratory, March 2014.Download3/1/2014
Use of Computational Model to Design and Optimize Welding Conditions to Suppress Helium Cracking during Welding, W. Zhang Z. Feng and E. Willis, June 2012.Use of Computational Model to Design and Optimize Welding Conditions to Suppress Helium Cracking during Welding, W. Zhang Z. Feng and E. Willis, June 2012.Download6/1/2012
Complete the first phase of the comprehensive characterization of repair welding performed on irradiated Ni alloy182 using stress improved laser welding in collaboration with EPRI,ORNL/TM-2023/3109This report describes the research activities conducted in FY 2023 on post-weld evaluation and characterization of the quality and properties of welds made on irradiated Ni-base alloy 182 (with boron concentration up to 15 wppm) by the advanced laser repair welding technology developed under the DOE Light Water Reactor Sustainability Program and EPRI LTO program. The research represents a major progress in repair welding of highly irradiated helium containing reactor internals and its feasibility to use the ABSI-LW technology developed in this program. Download09/15/2023
Microstructure and Mechanical Performance of the Friction Stir Welds Performed on Neutron-Irradiated Steel with Helium, ORNL/TM-2021/2079This report describes new experimental results on the microstructure and mechanical performance of the friction stir welds made on neutron-irradiated steel with helium. The report focuses on helium-related issues, specifically, helium-induced degradation in the welded joint, aiming to repair irradiated components of NPPs.Download08/21/2021
Develop Baseline Computational Model for Proactive Welding Stress Management to Suppress Helium-Induced Cracking During Weld Repair, W. Zhang and Z. Feng, ORNL, September 2011.Develop Baseline Computational Model for Proactive Welding Stress Management to Suppress Helium-Induced Cracking During Weld Repair, W. Zhang and Z. Feng, ORNL, September 2011.Download9/1/2011

Report TitleBrief NarrativeLinkDate
Development of Digital Twin Predictive Model for PWR Components: Updates on Multi Times Series Temperature Prediction Using Recurrent Neural Network, DMW Fatigue Tests, System Level Thermal-Mechanical-Stress Analysis. ANL/LWRS-21/02Friction stir welding of irradiated material in the 7930 hot cells at Oak Ridge National Laboratory was paused in 2020 after attempts to resolve the weld quality issues experienced in 2018-19. Plans have been developed but budget and manpower limitations have prevented further process development and evaluation of welding equipment as recommended in the 2020 milestone report.Download9/17/2021
Improve the design of and assess upgrades to the Friction Stir welding system to reduce defects on surrogate unirradiated materials, ORNL/TM-2021/2242Friction stir welding of irradiated material in the 7930 hot cells at Oak Ridge National Laboratory was paused in 2020 after attempts to resolve the weld quality issues experienced in 2018-19. Plans have been developed but budget and manpower limitations have prevented further process development and evaluation of welding equipment as recommended in the 2020 milestone report.Download9/17/2021
Conduct weld campaign (FY-21-1) on irradiated materials provided by the Canadian Nuclear Laboratory (CNL), including baseline post-weld evaluation and testing, ORNL/TM-2020/1673A collaborative research on developing advanced welding technologies for irradiated stainless steel 304 materials between CNL and ORNL has been established to support both U.S. and Canadian interests in evaluation of weld repair techniques on irradiated materials to support continuous operation of commercial nuclear power. The work utilizes unique material from the National Research Universal (NRU) reactor and the specialized welding hot cell facility at ORNL.Download8/13/2021
Steam Oxidation of Alloy 718a and Tensile Properties of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2019/1308Life extension of the existing nuclear reactors imposes accumulated damages, such as higher fluences and longer period of corrosion, to structural materials, which would result in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs.Download9/12/2019
Comprehensive Characterization of Helium-induced Degradation of the Friction Stir Weld on Neutron Irradiated 304L Stainless Steel, ORNL/TM-2023/3088Fractography analysis showed mostly ductile fracture with some brittle areas, related, as believed, to the helium-rich spots. From the BM observation, such helium enriched spots might be produced artificially in the BM production but needs further characterization to determine. Helium-rich spots led to localized fracture effects along the specimen edges and probably in the bulk. Helium-related issues were the most pronounced in the top retreating side (TR) specimen, leading to delamination effects.Download09/23/2023
Recent Technological Advances In Welding Irradiated Austenitic Steel With Helium, ORNL/SPR-2019/1347This report describes the post-weld study of weld quality and weld properties of irradiated 304 stainless steel made using both Auxiliary Beam Stress Improved Laser Welding (ABSI-LW) and Friction Stir Welding (FSW) processes and conducted in FY 2019. The results demonstrate that both ABSI-LW and FSW processes, developed in this program, mitigated helium-induced cracking during weld repair of helium-containing irradiated SS304 stainless steels.Download9/2/2019
Develop Parameters and Characterize the Quality of Friction Stir and Laser Weld-Repaired, Irradiated Structural Materials Representative of Extended Reactor Service Life, ORNL/SPR-2019-1035This report summarizes the most recent welding campaign on irradiated 304L and 316L at the REDC, and post-welded quality and microstructure characterization, as well, as microhardness testing of ongoing weld campaigns using irradiated stainless-steel alloys at the LAMDA facilities at ORNL.Download4/18/2019
Metallurgical Aspects Influencing the Resistance to Steam Oxidation and Fracture Toughness of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2018/973The corrosion resistance of materials in a water environment is a crucial requirement for core internal materials in light-water reactors (LWRs). High-temperature steam oxidation tests serve as an accelerated life testing method that not only reveals potential failure modes within a short duration but also enables the evaluation of materials’ resistance to accidental scenarios. These tests provide valuable insights into the performance of materials under extreme conditions and contribute to ensuring the reliability and safety of LWR core internal components.Download9/7/2018
Complete Report on Development of Weld Repair Technology M2LW-18OR0406014The focus of the research was on post-welding procedures for irradiated alloys, with an emphasis on high helium content stainless steel. The initial measurements of helium content and microstructure characterization indicated successful advanced laser and friction stir welding techniques. The ongoing efforts to weld irradiated alloys with high helium concentrations and thoroughly analyze the results aim to establish validated repair techniques and guidelines for the nuclear industry.Download9/5/2018
Report on the Progress of Weld Development of Irradiated Materials at the Oak Ridge National Laboratory, ORNL/SPR-2018/833Report on the Progress of Weld Development of Irradiated Materials at the Oak Ridge National Laboratory, Z. Feng, R. Miller, J. Chen, W. Tang, S. Clark, B. Gibson, M. Vance, G. Frederick, J. Tatman, B. Sutton, April 2018.Download4/18/2018
Proton Irradiation Screening Results of Select Advanced Replacement Alloys for Core InternalsProton Irradiation Screening Results of Select Advanced Replacement Alloys for Core Internals, G. Was, M. Wang, M. Song, C. Lear, September 2017.Download9/20/2017
Fracture Toughness Evaluation of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2017/377Fracture Toughness Evaluation of Select Advanced Replacement Alloys for LWR Core Internals, ORNL/TM-2017/377, X. Chen, L. Tan, August 25, 2017.Download8/25/2017
Intermediate-Term Thermal Aging Effect Evaluation for Grade 92 and 316L at the LWR Relevant Temperature, ORNL/TM-2020/1754Life extension of the existing nuclear reactors imposes accumulated damages, such as higher fluences and longer period of corrosion, to structural materials, which would result in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs.Download08/21/2021
Report Summarizing the Status of Second Round Irradiation Experiments and Assessment of Materials Available for Testing Advanced Welding Techniques, M3LW-17OR0406013Report Summarizing the Status of Second Round Irradiation Experiments and Assessment of Materials Available for Testing Advanced Welding Techniques, Z. Feng, R. Miller, N. Cetiner, X. Hu, S. Clark, G. Frederick, B. Sutton, July 2017.Download7/18/2017
Report Summarizing the Effort Required to Initiate Welding of Irradiated Materials Within the Welding Cubicle, M3LW-17OR0406012Report Summarizing the Effort Required to Initiate Welding of Irradiated Materials Within the Welding Cubicle, Z, Feng, W. Tang, J. Chen, X. Hu, R. Miller, B. Gibson, A. Smith, M. Vance, S. Clark, G. Frederick, J. Tatman, B. Sutton, June 2017.Download6/18/2017
High-Temperature Steam Oxidation Testing of Select Advanced Replacement Alloys for Potential Core Internals, ORNL/TM-2017/228High-Temperature Steam Oxidation Testing of Select Advanced Replacement Alloys for Potential Core Internals, ORNL/TM-2017/228, L. Tan, B. Pint, May 19, 2017.Download5/19/2017
Assessment of Radiation Resistance of Selected Alloys in The ARRM Program Using Ion Irradiation, M3LW-16OR0406024Assessment of Radiation Resistance of Selected Alloys in The ARRM Program Using Ion Irradiation, G. Was, M. Song, M. Wang, September 30, 2016.Download9/30/2016
Toughness and High-Temperature Steam Oxidation Evaluations of Advanced Alloys for Core Internals, ORNL/TM-2016/371Toughness and High-Temperature Steam Oxidation Evaluations of Advanced Alloys for Core Internals, ORNL/TM-2016/371, September 16, 2016.Download9/16/2016
L3 Milestone M3LW-16OR0406015, Provide documentation on the information and states of both the first and second series of neutron irradiate series of B-doped steels for the weld validation testing to begin in FY17L3 Milestone M3LW-16OR0406015, Provide documentation on the information and states of both the first and second series of neutron irradiate series of B-doped steels for the weld validation testing to begin in FY17, Z. Feng, N. Cetiner, X. Hu, R. Miller, G. Frederick, B. Sutton, September 2016.Download9/1/2016
Report Detailing Friction Stir Welding Process Development for the Hot Cell Welding SystemReport Detailing Friction Stir Welding Process Development for the Hot Cell Welding System, M3LW-16OR0406014, W. Tang, B. Gibson, Z. Feng, S. Clark, A. Peterson, G. Frederick, September 2016.Download9/1/2016
Report on the Installation of the Integrated Welding Hot Cell at ORNL Building 7930, M2LW-16OR0406013Report on the Installation of the Integrated Welding Hot Cell at ORNL Building 7930, M2LW-16OR0406013, Z. Feng, W. Tang, R. Miller, B. Gibson, A. Peterson, J. Tatman, G. Frederick, June 30, 2016.Download6/30/2016
Status update of advanced alloys for Advanced Radiation Resistant Materials ProgramStatus update of advanced alloys for Advanced Radiation Resistant Materials Program, L. Tan, D. Hoelzer, and J. Busby, Oak Ridge National Laboratory, March 2014.Download3/1/2014
Use of Computational Model to Design and Optimize Welding Conditions to Suppress Helium Cracking during Welding, W. Zhang Z. Feng and E. Willis, June 2012.Use of Computational Model to Design and Optimize Welding Conditions to Suppress Helium Cracking during Welding, W. Zhang Z. Feng and E. Willis, June 2012.Download6/1/2012
Complete the first phase of the comprehensive characterization of repair welding performed on irradiated Ni alloy182 using stress improved laser welding in collaboration with EPRI,ORNL/TM-2023/3109This report describes the research activities conducted in FY 2023 on post-weld evaluation and characterization of the quality and properties of welds made on irradiated Ni-base alloy 182 (with boron concentration up to 15 wppm) by the advanced laser repair welding technology developed under the DOE Light Water Reactor Sustainability Program and EPRI LTO program. The research represents a major progress in repair welding of highly irradiated helium containing reactor internals and its feasibility to use the ABSI-LW technology developed in this program. Download09/15/2023
Microstructure and Mechanical Performance of the Friction Stir Welds Performed on Neutron-Irradiated Steel with Helium, ORNL/TM-2021/2079This report describes new experimental results on the microstructure and mechanical performance of the friction stir welds made on neutron-irradiated steel with helium. The report focuses on helium-related issues, specifically, helium-induced degradation in the welded joint, aiming to repair irradiated components of NPPs.Download08/21/2021
Develop Baseline Computational Model for Proactive Welding Stress Management to Suppress Helium-Induced Cracking During Weld Repair, W. Zhang and Z. Feng, ORNL, September 2011.Develop Baseline Computational Model for Proactive Welding Stress Management to Suppress Helium-Induced Cracking During Weld Repair, W. Zhang and Z. Feng, ORNL, September 2011.Download9/1/2011

Report TitleBrief NarrativeLinkDate
Spread Spectrum Time Domain Reflectometry (SSTDR) and Frequency Domain Reflectometry (FDR) for Detection of Cable Anomalies Using Machine Learning, PNNL-34821Cables are initially qualified for nuclear power plant use for 40 years. As plants extend their operating license to 60 and 80 years, continued use of these cables must shift to a performance-based approach since it is cost prohibitive to completely replace cables that are  Frequency domain reflectometry (FDR) is one of these test methods that is being more broadly accepted and used because it not only detects anomalies along the cable with a low-voltage signal that does not stress the cable insulation, but the technique also locates the anomalies. This supports follow-up local inspection and local repair or partial replacement of a damaged cable segment. Currently, FDR testing is only applied to cables that are taken out of service since the test instrument would be damaged by operational voltages. A related technology that has found some acceptance in the aircraft and rail industry is spread spectrum time domain reflectometry (SSTDR). This technology has been implemented with a custom commercial instrument by LiveWire Innovation Inc. that is designed to operate on live cables up to 1000 volts. likely still capable of performing their design function. Download9/26/2023
Extended Bandwidth Spread Spectrum Time Domain Reflectometry Cable Test for Thermal Aging, Low Resistance Fault, and Water Detection, PNNL-34815Results showed both techniques could detect and locate cable anomalies such as phase-to-phase low resistance and shorts, thermal insulation damage, mechanical insulation damage, and the presence or absence of water in some conditions. The SSTDR tests used a commercial instrument provided by LiveWire Innovations Inc. This commercial instrument performed tests at 6, 12, 24, and 48 MHz bandwidth. The results of these tests were compared to FDR tests where bandwidths could be extended up to 1.3 GHz, although the best responses for cable tests were from 100 to 500 MHz. Lower bandwidth signals can propagate better along the cable while higher bandwidths have higher resolution for impedance change reflections allowing more precise indication of location and separation of anomalies.Download9/26/2023
The Mechanism of Irradiation Assisted Stress Corrosion Cracks in Stainless SteelsThe objective of this Light Water Reactor Sustainability (LWRS) project is to determine the mechanism of irradiation-assisted stress corrosion cracking (IASCC) in austenitic stainless steels in a PWR primary water environment and to propose mitigation strategies. A novel miniaturized four-point bend test was used to determine the crack initiation stress and to relate it to the microstructure features responsible for crack initiation. In this current work, we lay out the mechanism of IASCC as deduced from work in this LWRS program, complimentary programs and work done by others over the past 60 years. Despite evidence of this degradation mode that dates back to the 1960s, the mechanism by which it occurs has remained elusive.Download9/26/2023
Complete the additional microstructural evaluation and SCC CGR testing on two heats of aged Alloy 152, ANL/LWRS-23/1Nickel-based Alloy 690 and the associated weld Alloys 52 and 152 are typically used for nozzle penetrations in replacement heads for pressurized water reactor (PWR) vessels, because of their excellent overall resistance to general corrosion and environmental degradation, primarily stress corrosion cracking (SCC).  However, many of the existing PWRs are expected to operate for 40-80 years.  Likewise, water-cooled small modular reactors (SMRs) will use Ni-Cr alloys and are expected to receive initial operating licenses for 60 years.  Hence, the thermal stability of Ni-Cr alloys is critical for the long-term performance of both existing and advanced nuclear power plants, and possibly spent fuel storage containers.  The objective of this research is to understand the microstructural changes occurring in high-Cr, Ni-based Alloy 152 weldments during long time exposure to the reactor operating temperatures, and the effect of these changes on the service performance. Download9/26/2023
Applying grain-boundary sensitive electrochemical scanning probe techniques to evaluate intergranular degradation of irradiated and deformed stainless steels:  In nuclear power plants, irradiation assisted stress corrosion cracking (IASCC) of the critical structural components can cause frequent shutdown of the nuclear reactor. This results in the power generation loss and incurring high maintenance cost. IASCC is a complex problem where the synergetic effect of irradiation, mechanical load, and corrosion activity all comes into play, thereby making its mechanism difficult to understand. Irradiation assisted elemental segregation (e.g., Cr-depletion at grain boundaries) can be the major reasons to induce IASCC, but the corrosion activity related to such compositional heterogeneities has not been fully understood. Thus, in present study, we address the effect of ion irradiation on the electrochemical corrosion over the localized features such as grain interiors, grain boundaries, and dislocation channels.Download9/26/2023
FY 2023 Progress on Stress Corrosion Crack Testing of Ni-Base Alloys in PWR Primary WaterThe first part of this report documents the final year progress of a three-year research effort on evaluating the SCC initiation and growth behavior of Ni-base alloys in LiOH vs. KOH-containing PWR primary water.Download8/29/2023
Preparation for Stress Corrosion Crack Initiation Testing of Austenitic Stainless Steels in PWR Primary WaterOperating experience of Type 304L 316 L austenitic stainless steels SS in PWR primary circuits have generally been excellent, but increasing intergranular stress corrosion cracking (IGSCC) incidents have been reported in free-flowing PWR primary water in recent years (e.g., Japan Ohi-3: SCC in 316SS HAZ in Pressurizer Spray Line and Multiple French N4 and P4 units: SCC in Safety Injection Lines and Residual Heat Removal Lines), posing a potentially serious emerging issue affecting nuclear power plants availability. A better understanding of the IGSCC initiation mechanism and its threats to plants are required to inform utility and regulatory on a proactive management strategy. In preparation for devising a detailed testing plan to address this need, this report reviews available field experience and laboratory studies on SCC initiation of austenitic SS in normal PWR primary water environments.Download6/26/2023
Microstructural characterizations of the second high fluence baffle-former bolt retrieved from a Westinghouse two-loop downflow type PWR, ORNL/TM-2022/2668As one of the PWR internal components, BFBs are subjected to significant mechanical stress and neutron irradiation from the reactor core during the plant operation. Over the long operation period, these conditions lead to potential degradation and reduced load-carrying capacity of the bolts. In support of evaluating long-term operational performance of materials used in core internal components, the ORNL, through the DOE, LWRS Program, MRP has harvested two high fluence BFBs from a commercial Westinghouse two-loop downflow type PWR.Download10/10/2022
The role of grain boundary oxides in the susceptibility to irradiation assisted stress corrosion cracking for high dose 304 stainless steel under pressurized water reactor relevant conditions, M3LW-22OR0402028The objective of this report is to pin down the mechanism of IASCCi n high dose (neutron-irradiated) solution-annealed 304 stainless steel in PWR primary water environment and to propose mitigation strategies. A novel miniaturized four-point bend test was used to determine the crack initiation stress and to relate it to the microstructure features responsible for crack initiation. In this current work, our efforts were devoted to identifying the role of GB oxidation in IASCC.Download9/26/2022
Electrochemical probing of microstructural heterogeneities in irradiated and deformed stainless steelIASCC in nuclear components amounts to higher energy production cost and reduction in productivity of the reactor during the repair period. IASCC is a multifaceted problem comprising various phenomena operating simultaneously, making it challenging to exactly describe the full spectra of the phenomenon mechanistically. Influence of the irradiation is attributed to the acceleration of SCC phenomenon with changes to both material properties and water chemistry due to irradiation contributing to this acceleration.Download9/18/2022
Hybrid Artificial Intelligence-Machine Learning and Finite Element-based Digital Twin Predictive Modeling Framework for PWR Coolant System Components: Updates on Multi-Time-Series-3D-Location Dependent Usage Factor Prediction, ANL/LWRS-22/1The LTO of NPP beyond their original design life of 40 years can lead to more material damage associated with cyclic fatigue under thermal-mechanical loading cycles and associated long-term exposure of reactor material to the deleterious reactor-coolant environments. However, under this LTO condition, the reactor components can still safely operate but may require more frequent NDE of reactor components. Requiring frequent NDE inspections may lead to frequent NPP shutdowns which can lead to power outages and additional NDE inspection cost-related economic loss.Download9/17/2022
Effect of thermal aging on microstructure and crack growth response of Alloy 152 Weld, ANL/LWRS-22/2Nickel-based Alloy 690 and the associated weld Alloys 52 and 152 are typically used for nozzle penetrations in replacement heads for PWR vessels, because of their excellent overall resistance to general corrosion and environmental degradation, primarily SCC.Download9/10/2022
Complete the stress corrosion crack initiation and crack growth response of Ni-base alloys in KOH vs. LiOH PWR primary water chemistry, M3LW-22OR0402033The U.S. nuclear industry is considering replacing lithium hydroxide (LiOH) with potassium hydroxide (KOH) for pH control in pressurized water reactor (PWR) primary water for economic reasons. Among the many aspects of reactor operation that need to be assessed before switching to KOH, it is necessary to evaluate the stress corrosion cracking (SCC) response of Ni-base alloys in a KOH environment.Download7/29/2022
Stress Corrosion Cracking of Ni-base Alloys in PWR Primary Water Containing KOH vs. LiOH, M3LW-22OR0402033The U.S. nuclear industry is considering replacing LiOH with potassium hydroxide (KOH) for pH control in PWR primary water for economic reasons.Download7/11/2022
Toward an understanding of straining mode, grain boundary oxidation and localized deformation on intergranular cracking of neutron irradiated austenitic stainless steels in pressurized water reactor relevant conditions, M2LW-21OR0402023The main objective of the report is to identify the mechanism of IASCC in highly irradiated solution-annealed 304 and cold-worked 316 stainless steels in PWR primary water environment and to recommend mitigation strategies. The four-point bend test was used to determine the crack initiation stress and then, to identify the microstructure features responsible for IASCC initiation.Download9/27/2021
Fracture Toughness and Fatigue Crack Growth Rate Testing of Baffle-Former Bolts Harvested from a Westinghouse Two-Loop Downflow Type PWR, ORNL/TM-2021/2264As one of the PWR internal components, baffle-former bolts (BFBs) are subjected to significant mechanical stress and neutron irradiation from the reactor core during the plant operation. Over the long operation period, these conditions lead to potential degradation and reduced load-carrying capacity of the bolts.Download9/22/2021
Evaluation of Stress Corrosion Cracking Behavior of Ni-base Alloys in PWR Primary Water Containing KOH vs. LiOH, M2LW-21OR0402036The U.S. nuclear industry is considering replacing LiOH with potassium hydroxide (KOH) for pH control in PWR primary water for economic reasons.Download9/21/2021
Electrochemical profiling of physical damage in nuclear core components, M2LW-21OR0402027Alloy degradation has been accompanied by our metal-based civilization for thousands of years; its costs are still beyond estimation as of today. After entering the nuclear-era, metals have been acclimatized to more acute environments in NPPs and nuclear waste disposal facilities, wherein alloys can be damaged physically (e.g., via deformation and irradiation) electrochemically, or via synergetic pathways.Download9/20/2021
Effect of thermal aging and irradiation on microstructure and crack growth response of Alloy 690, ANL/LWRS-21/1Nickel-based Alloy 690 and the associated weld Alloys 52 and 152 are typically used for nozzle penetrations in replacement heads for PWR vessels, because of their increased resistance to SCC relative to Alloys 600, 82, and 182. Many of these reactors are expected to operate for 40-80 years.Download9/9/2021
Evaluation of Critical Parameters to Model Stress Corrosion Crack Initiation in Alloy 600 and Alloy 182 in PWR Primary Water, M2LW-20OR0402036Conventional Ni-base Alloy 600 is still in use in many operating domestic pressurized water reactors (PWR), especially in thick-section components where primary water stress corrosion crack (PWSCC) has been observed and is a concern to PWR life extension. While SCC initiation is considered to encompass the majority of the lifespan of Alloy 600 components, mechanistic understanding of this process remained insufficient for better lifetime predictions, safety assessments and risk management during extended operation of nation’s existing LWR fleet.Download9/21/2020
Evaluation of the stress and fluence dependence of irradiation assisted stress corrosion crack initiation in high fluence austenitic stainless steels under pressurized water reactor relevant conditions, M2LW-20OR0402023The program consists of two major tasks; determination of the irradiation assisted stress corrosion cracking (IASCC) susceptibility of solution annealed (SA) 304 and cold-worked (CW) 316 stainless steel (SS) in PWR primary water environment. This was done using two principle test methods; the constant extension rate tests (CERT) to determine the stress-strain and fracture behaviors using tensile bars.Download9/21/2020
A Hybrid AI/ML and Computational Mechanics Based Approach for Time-Series State and Fatigue Life Estimation of Nuclear Reactor Components, ANL/LWRS-20/01Environmental fatigue modeling is a complex problem due to multiple failure modes and their intermixing. The failure modes are function of various underlying causes in addition to the corrosive effect of reactor coolant environment. Some of the major causes are time-dependence of material associated with cyclic loading, load sequence effect associated with random/variable amplitude loading, effect of strain amplitude and rates, effect of varying temperature (along both temporal and spatial directions) and the effect of mean strain and stress.Download9/21/2020
Analysis of Deformation Localization Mechanisms in Highly Irradiated Austenitic Stainless Steel via In Situ Techniques, ORNL/TM-2020/1739This report describes new experimental results on deformation localization phenomena in austenitic steels irradiated to high-damage doses. Advanced in situ tests were performed with specimens irradiated up to 95 dpa at ORNL’s Low Activation Materials Development and Analysis facility. The tensile tests inside an SEM allowed for EBSD analysis and studying cracking and fracture initiation processes. Experiments also employed high-resolution EBSD to record and analyze Kikuchi patterns.Download9/21/2020
Quantifying micro-galvanic corrosion in stainless steels activated by post-yielding microstructuresPlastic strain renders nuclear reactor components more susceptible to SCC and premature failure. In this study, for the first time, the strain activation of micro-galvanic corrosion in stainless steels was identified as a cause for SCC. Corrosion and surface reactivity of progressively elongated steels were analyzed using multimodal and multiscale approaches.Download9/21/2020
Long-Term Crack Initiation Behavior of Alloy 690 and Its Weld Metals in PWR Primary WaterThis report updates the ongoing long-term constant load SCC initiation testing on 42 Alloy 690 specimens from seven control rod drive mechanism/plate/bar heats with different CW levels and thermal-mechanical histories where susceptibility to SCC growth has been documented in tests at PNNL.Download3/10/2020
A System-Level Framework for Fatigue Life Prediction of a PWR Pressurizer-Surge-Line Nozzle under Design-basis Loading, ANL/LWRS-19/01This report presents a comprehensive material properties database, formatted in an industry-standard SQL format, focusing on key materials found in a reactor coolant system. These materials include 316 stainless steel (SS), 508 LAS, SMWs between 316 SS, and DMWs such as 508LAS and 316SS. The DMWs encompass In-82 filler welds and In-182 butter welds. The material properties included in the database are derived from 21 tensile tests conducted under the LWRS program, with the tests taking place either during FY 2019 or earlier.Download9/5/2019
Elucidating the Grain-Orientation Dependent Oxidation Rates Of Austenitic Stainless Steels, M2LW-19OR0402028This study focuses on the behavior of austenitic stainless steel, which is commonly used in critical core-internal components of nuclear power plants. The complex microstructure of stainless steel, characterized by multiple grains with diverse orientations, has been found to exhibit grain orientation-dependent oxidation rates in nuclear reactor environments. To gain a better understanding of this phenomenon, the researchers investigated the oxidation behaviors of 316L stainless steel using vertical scanning interferometry (VSI).Download9/3/2019
Grain Boundary Microstructure Effects On Stress Corrosion Crack Initiation Mechanisms In Alloy 600 And Alloy 690Grain Boundary Microstructure Effects On Stress Corrosion Crack Initiation Mechanisms In Alloy 600 And Alloy 690, Z. Zhai, M. Toloczko, M. Olszta, S. Bruemmer, September 2019.Download9/3/2019
Irradiation Assisted Stress Corrosion Cracking of Highly Irradiated 300-Series Stainless Steels in PWR Primary Water Environment. M2LW-19OR0402026The program consists of two major tasks; determination of the irradiation assisted stress corrosion cracking (IASCC) susceptibility of highly irradiated 304 and cold-worked 316 stainless steel in PWR primary water environment. This was done using two principle test methods; the constant extension rate test (CERT) to determine the stress-strain behavior and the fracture behavior using tensile bars, and a four-point bend test to determine the stress to crack initiation and the microstructural features responsible for it.Download9/1/2019
Analysis of Localized Deformation Processes in Highly Irradiated Austenitic Stainless Steel through In Situ Techniques, ORNL/TM-2019/1274This report describes new experimental results obtained during in situ mechanical tests with neutron irradiated (10.7 dpa) austenitic 304L steel specimens. The in situ tensile tests inside a scanning electron microscope (SEM) was accompanied by modern high-resolution electron backscatter diffraction analysis. The HR-EBSD approach allowed for investigating and quantifying internal stresses and dislocation structures in nondeformed and deformed steels, materials used in light water reactor internal components.Download8/9/2019
Post-Irradiation Examination of High Fluence Baffle-Former Bolts Retrieved from a Westinghouse Two-Loop Downflow Type PWR, ORNL/TM-2019/1251This report presents the findings of a post-irradiation examination conducted on specific specimens from two high fluence BFB systems. The examination involved the use of electron microscopy and microhardness characterization techniques. The study reveals that the radiation-induced defects observed in the material of interest are similar to the defects induced by neutron radiation in stainlDownload7/31/2019
Material Condition Effects on Stress Corrosion Crack Initiation Of Cold-Worked Alloy 600 In Pwr Primary Water Environments, M3LW-19OR0402037This research project aims to address the understanding of crack initiation, which is one of the least known aspects of SCC in pressure boundary components of LWRs. The focus is on investigating the influence of various material factors such as composition, processing, microstructure, and strength, as well as environmental factors including temperature, water chemistry, electrochemical potential, and stress, on the susceptibility of corrosion-resistant, nickel-base alloys to SCC.Download4/1/2019
Implementation of ANL’s Mechanics Based Evolutionary Fatigue Modeling Through ABAQUSWARP3D Based High-Performance Computing Framework, ANL/LWRS-18/01These findings demonstrate the potential for a comprehensive mechanistic approach, rather than relying solely on S-N curves, to evaluate the fatigue life of safety-critical components in nuclear reactors. This approach holds promise not only for nuclear reactor components but also for other safety-critical applications such as aircraft and aero-engines.Download10/18/2018
Fracture Resistance of Cast Stainless Steels after Thermal Aging for up to 10000 Hours, PNNL-27923Based on the initial findings of this research, it can be concluded that aged CASS materials with δ-ferrite contents below approximately 20% are unlikely to experience a substantial reduction in static fracture toughness or embrittlement throughout the extended lifetimes of reactors.Download9/20/2018
Stress Corrosion Crack Initiation and Propagation under Different Corrosion Environments and the Role of Post-Irradiation Annealing on Irradiation Assisted Stress Corrosion Crack Mitigation, M2LW-18OR0402026This research aims to enhance our understanding of the parameters and microstructural characteristics that govern IASCC, develop a post-irradiation annealing process to mitigate IASCC, and establish a basis for constructing predictive models for IASCC. Ultimately, this program seeks to provide a comprehensive understanding of IASCC and contribute to the development of effective strategies for its prevention and mitigation.Download9/20/2018
Thermodynamic and kinetic model of phase stability in austenitic steel under light water reactor conditionsAustenitic stainless steels and low-alloy ferritic steels play vital roles in various applications within the nuclear industry. Austenitic stainless steels, renowned for their exceptional strength, corrosion resistance, and formability, are extensively used as structural materials in nuclear reactor cores. Nevertheless, the harsh conditions of the reactor core, characterized by elevated temperatures and neutron irradiation, pose challenges such as materials degradation, including void swelling and precipitation hardening.Download8/31/2018
Revealing how alkali cations affect stainless steel passivation in alkaline aqueous environments, UCLA-LWRS-2018-1Stainless steel is a ubiquitous material that finds use in structural and core-internal components in nuclear power plants. Stainless steel features superior corrosion resistance due to the formation of passivating iron and/or chromium oxides on its surfaces.Download8/18/2018
Preparation and Analysis of Austenitic Stainless Steel Samples Irradiated at Very High Damage Doses, ORNL/TM-2018/113792Preparation and Analysis of Austenitic Stainless Steel Samples Irradiated at Very High Damage Doses, ORNL/TM-2018/113792, M. Gussev, S. Clark, J. Dixon, K. Leonard, July 2018.Download7/28/2018
Stress Corrosion Crack Initiation Mechanisms of Nickel-Base Alloys in Simulated PWR Primary Water, M2LW-18OR0402026Stress Corrosion Crack Initiation Mechanisms of Nickel-Base Alloys in Simulated PWR Primary Water, M3LW-18OR0402033, Z. Zhai, M. Toloczko, M. Olszta, K. Kruska, D. Schreiber, S. Bruemmer, May 2018.Download5/28/2018
PNNL Presentations on SCC Initiation at the 2017 EPRI Alloy 690/152/52 Research Collaboration Meeting Milestone Report: M3LW-18OR0402032PNNL Presentations on SCC Initiation at the 2017 EPRI Alloy 690/152/52 Research Collaboration Meeting Milestone Report: M3LW-18OR0402032, S. Bruemmer,, Z. Zhai, M. Toloczko, November 28, 2017.Download11/18/2017
Effect of Thermal Aging in Stainless Steel Welds: 2nd Year Progress Report of I-NERI Collaboration, PNNL-27013Effect of Thermal Aging in Stainless Steel Welds: 2nd Year Progress Report of I-NERI Collaboration, PNNL-27013, T. Byun, T. Lach, D. Collins, C. Jang, October 2017.Download10/31/2017
Final Report on CFD and Thermal-Mechanical Stress Analysis of PWR Surge Line under Transient Condition Thermal Stratification and an Evolutionary Cyclic Plasticity Based Transformative Fatigue, ANL/LWRS-17/03Final Report on CFD and Thermal-Mechanical Stress Analysis of PWR Surge Line under Transient Condition Thermal Stratification and an Evolutionary Cyclic Plasticity Based Transformative Fatigue Evaluation Approach without Using S~N Curve, ANL/LWRS-17/03, S. Mohanty, B. Barua, J. Listwan, S. Majumdar, K. Natesan, September 2017.Download9/20/2017
Localized Deformation Investigation In Irradiated Materials Via Electron Microscopy And In Situ Testing, ORNL/TM-2017/507Localized Deformation Investigation In Irradiated Materials Via Electron Microscopy And In Situ Testing, ORNL/TM-2017/507, M. Gussev, P. Edmondson, G. de Bellefon, B. Eckhart, J. Dixon, K. Leonard, September 2017.Download9/20/2017
Stress Corrosion Crack Initiation and Propagation under Different Corrosion Environmental conditions, and the Role of Post-Irradiation Annealing on Irradiation Assisted Stress Corrosion CrackingStress Corrosion Crack Initiation and Propagation under Different Corrosion Environmental conditions, and the Role of Post-Irradiation Annealing on Irradiation Assisted Stress Corrosion Cracking, G. Was, W. Kuang, R. Bhambroo, September 2017.Download9/20/2017
Stress Corrosion Crack Intiation of Alloy 600 in Simulated PWR Primary Water M2LW-17OR0402034Stress Corrosion Crack Intiation of Alloy 600 in Simulated PWR Primary Water, M2LW-17OR0402034, Z. Zhai, M. Toloczko, M. Olszta, D. Schreiber, S. Bruemmer, September 2017.Download9/20/2017
Development of Computational Tools for Modeling Thermal and Radiation Effects on Grain Boundary Segregation and Precipitation in Fe-Cr-Ni-based Alloys, ORNL/TM-2017/438Development of Computational Tools for Modeling Thermal and Radiation Effects on Grain Boundary Segregation and Precipitation in Fe-Cr-Ni-based Alloys, ORNL/TM-2017/438, Y. Yang, August 2017.Download8/18/2017
Mechanical and Microstructural Characteristics of Cast Stainless Steels after Thermal Aging for 10000 Hours, PNNL-26656Mechanical and Microstructural Characteristics of Cast Stainless Steels after Thermal Aging for 10000 Hours, PNNL-26656, T. Byun, T. Lach, D. Collins, E. Barkley, F. Yu, August 2017.Download8/18/2017
Predictive model for swelling accumulation in austenitic steels under light water reactor relevant conditions, ORNL/LTR-2017/407Predictive model for swelling accumulation in austenitic steels under light water reactor relevant conditions, ORNL/LTR-2017/407, S. Golubov, A. Barashev, August 2017.Download8/18/2017
Effect of Swelling on Irradiation-Assisted Stress Corrosion Cracking, INL/EXT-17-42863Effect of Swelling on Irradiation-Assisted Stress Corrosion Cracking, INL/EXT-17-42863, S. Teysseyre, Juy 2017.Download7/29/2017
PNNL Presentation on SCC Initiation at the 2017 International Cooperative Group Meeting on Environment-Assisted Cracking,PNNL Presentation on SCC Initiation at the 2017 International Cooperative Group Meeting on Environment-Assisted Cracking, S. Bruemmer, Z. Zhai, M. Toloczko, May 7, 2017.Download5/7/2017
3D-FE Modeling of 316 SS under Strain-Controlled Fatigue Loading and CFD Simulation of PWR Surge Line, ANL/LWRS-17/013D-FE Modeling of 316 SS under Strain-Controlled Fatigue Loading and CFD Simulation of PWR Surge Line, ANL/LWRS-17/01, S. Mohanty, B. Barua, J. Listwan, S. Majumdar, K. Natesan, March 2017.Download3/1/2017
Development and Initial Test Results of the In-Situ Characterization of Irradiated Materials under Deformation, ONRL/TM-2017/111Development and Initial Test Results of the In-Situ Characterization of Irradiated Materials under Deformation, ONRL/TM-2017/111, M. Gussev, P. Edmondson, B. Eckhart, K. Leonard, February 2017.Download2/14/2017
SSC Initiation in Alloy 600 and Alloy 690, M3LW-17OR0SSC Initiation in Alloy 600 and Alloy 690, Milestone: M3LW-17OR0, S. Bruemmer, Z. Zhai, M. Toloczko, December 19, 2016.Download12/19/2016
Incorporation of copper-rich precipitation model into developed Ni-Mn-Si precipitate development modelsIncorporation of copper-rich precipitation model into developed Ni-Mn-Si precipitate development models September 30, 2016 Milestone, M. Mamivand, H. Ke, S. Shu, D. Morgan, G. Odette, P. Wells, N. Almirall, September 30, 2016.Download9/30/2016
Study of High Fluence Radiation-induced Swelling and Hardening under Light Water Reactor Conditions, ORNL/LTR-2016/549Study of High Fluence Radiation-induced Swelling and Hardening under Light Water Reactor Conditions, ORNL/LTR-2016/549, S. Golubov, A. Barashev, R. Stoller, September 2016.Download9/1/2016
Study the Cyclic Plasticity Behavior of 508 LAS under Constant, Variable and Grid-Load-Following Loading Cycles for Fatigue Evaluation of PWR Components, ANL/LWRS-16/03Study the Cyclic Plasticity Behavior of 508 LAS under Constant, Variable and Grid-Load-Following Loading Cycles for Fatigue Evaluation of PWR Components, ANL/LWRS-16/03, S. Mohanty, B. Barua, W. Soppet, S. Majumdar, K. Natesan, September 2016.Download9/1/2016
Precursor Damage Evolution and Stress Corrosion Crack Initiation of Cold-worked Alloy 690 in PWR Primary Water,M2LW-16OR0402034Precursor Damage Evolution and Stress Corrosion Crack Initiation of Cold-worked Alloy 690 in PWR Primary Water, M2LW-16OR0402034, Z. Zhai, M. Toloczko, K. Kruska, N. Overman, M. Olszta, S. Bruemmer, September 2016.Download9/1/2016
Development of Computational Tools for Predicting Thermal- and Radiation-Induced Solute Segregation at Grain Boundaries in Fe-based Alloys, ORNL/TM-2016/460Development of Computational Tools for Predicting Thermal- and Radiation-Induced Solute Segregation at Grain Boundaries in Fe-based Alloys, ORNL/TM-2016/460, Y. Yang, September 2016.Download9/1/2016
Mechanical Properties of 304L and 316L Austenitic Stainless Steels after Thermal Aging for 1500 Hours, PNNL-25854Mechanical Properties of 304L and 316L Austenitic Stainless Steels after Thermal Aging for 1500 Hours, PNNL-25854, T. Byun, T. Lach, September 2016.Download9/1/2016
Mechanical Properties of Model Cast Austenitic Stainless Steels after Thermal Aging for 1500 Hours, PNNL-25377Mechanical Properties of Model Cast Austenitic Stainless Steels after Thermal Aging for 1500 Hours, PNNL-25377, T. Sang Byun, N. Overman, T. Lach, April 2016.Download4/1/2016
Effect of Thermo-Mechanical Processing And Aging On The Stress Corrosion Cracking Resistance Of Alloy 690Effect of Thermo-Mechanical Processing And Aging On The Stress Corrosion Cracking Resistance Of Alloy 690, 2011-01-K, March 2016.Download3/31/2016
Finite Element Analysis Based Thermal-Mechanical Stress Analysis of PWR Pressure Vessel with/without Pre-existing Crack to Study the Effect of Cyclic Hardening Material Properties Under Grid Load Following Mode: An Interim Reportt, ANL/LWRS-16/01Finite Element Analysis Based Thermal-Mechanical Stress Analysis of PWR Pressure Vessel with/without Pre-existing Crack to Study the Effect of Cyclic Hardening Material Properties Under Grid Load Following Mode: An Interim Report, ANL/LWRS-16/01, S. Mohanty, W. Soppet, S. Majumdar, K. Natesan, March 2016.Download3/1/2016
Thermodynamic and Kinetic Model Development of Thermal Segregation of Phosphorus in Iron, Fe-Cr and Fe-Ni Systems – Towards the Development of a Comprehensive Solute Segregation Model, ORNL/TM-2016/93Thermodynamic and Kinetic Model Development of Thermal Segregation of Phosphorus in Iron, Fe-Cr and Fe-Ni Systems – Towards the Development of a Comprehensive Solute Segregation Model, ORNL/TM-2016/93, Y. Yang, March 2016.Download3/1/2016
Modeling Strategy to Assess Radiation Induced Segregation and Phase Stability in Austenitic Steels in Light Water Reactors During Extended service: Milestone 7 ReportModeling Strategy to Assess Radiation Induced Segregation and Phase Stability in Austenitic Steels in Light Water Reactors During Extended Service: Milestone 7 Report, M. Mamivand, Y. Yang, D. Morgan, September 2015.Download9/30/2015
Summary of Stress Corrosion Crack Initiation Measurements and Analyses on Alloy 600 and Alloy 690Summary of Stress Corrosion Crack Initiation Measurements and Analyses on Alloy 600 and Alloy 690, Z. Zhai, M. J. Olszta, M. B. Toloczko and S. M. Bruemmer, September 2015.Download9/1/2015
Tensile and Fatigue Testing and Material Hardening Model Development for 508 LAS Base Metal and 316 SS Similar Metal Weld under In-air and PWR Primary Loop Water Conditions ANL/LWRS-15/02Tensile and Fatigue Testing and Material Hardening Model Development for 508 LAS Base Metal and 316 SS Similar Metal Weld under In-air and PWR Primary Loop Water Conditions, S. Mohanty, W. Soppet, S. Majumdar, and K. Natesan, ANL/LWRS-15/02 September 2015.Download9/1/2015
Development of a robust modeling tool for radiation-induced segregation in austenitic stainless steels ORNL/TM-2015/479Development of a robust modeling tool for radiation-induced segregation in austenitic stainless steels, Y. Yang, K. Field, T. Allen, J. T. Busby, ORNL/TM-2015/479, September 2015.Download9/1/2015
System-Level Heat Transfer Analysis, Thermal-Mechanical Cyclic Stress Analysis, and Environmental Fatigue Modeling of a Two-Loop Pressurized Water Reactor: A Preliminary Study, ANL/LWRS-15/01System-Level Heat Transfer Analysis, Thermal-Mechanical Cyclic Stress Analysis, and Environmental Fatigue Modeling of a Two-Loop Pressurized Water Reactor: A Preliminary Study, S. Mohanty, W. Soppet, S. Majumdar, and K. Natesan, ANL/LWRS-15/01, Argonne National Laboratory, April 2015.Download5/1/2015
Assessment of Cable Aging Equipment, Status of Acquired Materials, and Experimental Matrix, PNNL-24198Assessment of Cable Aging Equipment, Status of Acquired Materials, and Experimental Matrix at the Pacific Northwest National Laboratory, L. Fifield, M. Westman, A. Zwoster, and B. Schwenzer, PNNL-24198, Pacific Northwest National Laboratory, March 2015.Download3/1/2015
Reestablishing Capability at PNNL and Aging and Testing ScheduleReestablishing Capability at PNNL and Aging and Testing Schedule, T. Byun, Pacific Northwest National Laboratory, January 2015.Download1/1/2015
Environmental Effect of Evolutionary Cyclic Plasticity Material Parameters of 316 Stainless Steel: An Experimental & Material Modeling Approach, ANL/LWRS-14/01Environmental Effect of Evolutionary Cyclic Plasticity Material Parameters of 316 Stainless Steel: An Experimental & Material Modeling Approach, S. Mohanty, W. K. Soppet, S. Majumdar, and K. Natesan, Argonne National Laboratory, ANL/LWRS-14/01, September 2014.Download9/1/2014
Baseline Characterization of Cast Stainless Steels, ORNL/TM-2014/446Baseline Characterization of Cast Stainless Steels, T.S. Byun and Y. Yang, Oak Ridge National Laboratory, ORNL/TM-2014/446, September 2014.Download9/1/2014
A Model of Radiation-Induced Microstructural Evolution, ORNL/LTR-2014/487A Model of Radiation-Induced Microstructural Evolution, A. Barashev, S. Golubov, and R. Stoller, ORNL/LTR-2014/487, September 2014.Download9/1/2014
Stress Corrosion Crack Initiation of Cold-Worked Alloy 600 and Alloy 690 in PWR Primary WaterStress Corrosion Crack Initiation of Cold-Worked Alloy 600 and Alloy 690 in PWR Primary Water, S. Bruemmer, M. Olszta, D. Schreiber, and M. Toloczko, Pacific Northwest National Laboratory, September 2014.Download9/1/2014
Analysis of Phase Transformation Studies in Solute Addition Alloys, ORNL/TM-2014/303Analysis of Phase Transformation Studies in Solute Addition Alloys, L. Tna, K. Field, and J. Busby, Oak Ridge National Laboratory, ORNL/TM-2014/303, August 2014.Download8/1/2014
BWR High-Fluence Material Project: Assessment of the Role of High-Fluence on the Efficiency of HWC Mitigation on SCC Crack Growth Rates, INL/EXT-14-31703BWR High-Fluence Material Project: Assessment of the Role of High-Fluence on the Efficiency of HWC Mitigation on SCC Crack Growth Rates, S. Teysseyre, Idaho National Laboratory, INL/EXT-14-31703, April 2014.Download4/1/2014
Corrosion and Stress Corrosion Crack Initiation of Cold-Worked Alloy 690 in PWR Primary WaterCorrosion and Stress Corrosion Crack Initiation of Cold-Worked Alloy 690 in PWR Primary Water, T.L. Dickson, M.B. Toloczko, M.J. Olszta, D.K. Schreiber, and S.M. Bruemmer, PNNL on behalf of ORNL, September 2013.Download9/1/2013
Analysis of Deformation Mode Changes in Irradiated Materials using Bend Tests and Finite Element Modeling, ORNL/TM-2013/217Analysis of Deformation Mode Changes in Irradiated Materials using Bend Tests and Finite Element Modeling, M. N. Gussev, J. T. Busby, ORNL/TM-2013/217, June 2013.Download6/1/2013
Modeling Strategy to Assess Radiation Induced Segregation and Phase Stability in Austenitic Steels in Light Water Reactors During Extended ServiceModeling Strategy to Assess Radiation Induced Segregation and Phase Stability in Austenitic Steels in Light Water Reactors During Extended Service, L. Barnard, D. Morgan, B. Wirth, June 2013.Download6/1/2013
Preliminary Report on Assessment of Environmentally-Assisted Fatigue for LWR Extended Service Conditions, S. Mohanty, W. K. Soppet, S. Majumdar, K. Natesan, ANL, March 2013Preliminary Report on Assessment of Environmentally-Assisted Fatigue for LWR Extended Service Conditions, S. Mohanty, W. K. Soppet, S. Majumdar, K. Natesan, ANL, March 2013.Download3/1/2013
Microstructure, Corrosion and Stress Corrosion Crack Initiation of Alloy 600 in PWR Primary Water Environments, M. J. Olszta, D. K. Schreiber, M. B. Toloczko, S. M. Bruemmer, PNNL, March 2013Microstructure, Corrosion and Stress Corrosion Crack Initiation of Alloy 600 in PWR Primary Water Environments, M. J. Olszta, D. K. Schreiber, M. B. Toloczko, S. M. Bruemmer, PNNL, March 2013.Download3/1/2013
Updates of High-Fluence Induced Microstructural Evolution of Austenitic Stainless Steels Under LWR Relevant Conditions, L. Tan, J. T. Busby, ORNL/TM-2013/84, February 2013Updates of High-Fluence Induced Microstructural Evolution of Austenitic Stainless Steels Under LWR Relevant Conditions, L. Tan, J. T. Busby, ORNL/TM-2013/84, February 2013.Download2/1/2013
Cast Stainless Steel Aging Research Plan, T. S. Byun and J. T. Busby, ORNL/LTR-2012/440, September 2012Cast Stainless Steel Aging Research Plan, T. S. Byun and J. T. Busby, ORNL/LTR-2012/440, September 2012Download9/1/2012
LWRS Non-Destructive Evaluation (NDE) Workshop Summary for Reactor Pressure Vessels (RPV), ORNL/TM-2012/380 The purpose of the August 1 workshop was to develop content for this Roadmap for Nondestructive Evaluation of Reactor Pressure Vessel Research and Development by the LWRS Program techniques for detecting embrittlement and weld cracking in reactor pressure vessels.Download09/09/2012
Preliminary Report on Assessment of Environmentally-Assisted Fatigue for LWR Extended Service Conditions, March 2013, ANL/LWRS-13/1The objective of this report is to assess the degradation by environmentally assisted cracking/fatigue of LWR piping materials, such as various alloy base metals and their welds. This effort is to support the Department of Energy LWRS program for developing tools to predict the aging mechanism and associated remaining life of LWR components, including the reactor pressure vessel, for anticipated 60-80 year operation.Download03/09/2013
LWRS Program Non-Destructive Evaluation (NDE) R&D Roadmap for Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants, K.L. Simmons, H.M. Hashemian, P. Ramuhalli, R. Konnick, D.L. Brenchley, S. Ray, J.B. Coble, PNNL-21731, September 2012LWRS Program Non-Destructive Evaluation (NDE) R&D Roadmap for Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants, K.L. Simmons, H.M. Hashemian, P. Ramuhalli, R. Konnick, D.L. Brenchley, S. Ray, J.B. Coble, PNNL-21731, September 2012.Download9/1/2012
Light Water Reactor Sustainability (LWRS) Program – R&D Roadmap for Non-Destructive Evaluation (NDE) of Fatigue Damage in Piping, S. Bakhtiari, P. Ramuhalli, D.L. Brenchley,  ANL/NE-12/43Light Water Reactor Sustainability (LWRS) Program – R&D Roadmap for Non-Destructive Evaluation (NDE) of Fatigue Damage in Piping, S. Bakhtiari, P. Ramuhalli, D.L. Brenchley,  ANL/NE-12/43, September 2012.Download9/1/2012
Low-temperature Swelling in LWR Internal Components: Current Data and Modeling Assessment, ORNL/LTR-2012/390Low-temperature Swelling in LWR Internal Components: Current Data and Modeling Assessment, ORNL/LTR-2012/390, R. E. Stoller, A. V. Barashev, and S. I. Golubov, September 2012.Download9/1/2012
LWRS NDE Workshops Fatigue Workshop Summary, S. Bakhtiari, August 2, 2012.LWRS NDE Workshops Fatigue Workshop Summary, S. Bakhtiari, August 2, 2012.Download8/2/2012
A Review of Stress Corrosion Cracking/Fatigue Modeling for Light Water Reactor Cooling System Components, S. Mohanty, S. Majumdar, and K. Natesan, Argonne National Laboratory, June 2012.A Review of Stress Corrosion Cracking/Fatigue Modeling for Light Water Reactor Cooling System Components, S. Mohanty, S. Majumdar, and K. Natesan, Argonne National Laboratory, June 2012.Download6/1/2012
Report on Assessment of Environmentally-Assisted Fatigue for LWR Extended Service Conditions, S. Majumdar and K. Natesan, Argonne National Laboratory, ANL-LWRS-47, September 2011.Report on Assessment of Environmentally-Assisted Fatigue for LWR Extended Service Conditions, S. Majumdar and K. Natesan, Argonne National Laboratory, ANL-LWRS-47, September 2011.Download9/1/2011
Assessment of Initial Test Conditions for Experiments to Assess Irradiation-Assisted Stress Corrosion Cracking Mechanisms, J. T. Busby and M. N. Gussev, ORNL, ORNL/TM-2010/346, December 2010.Assessment of Initial Test Conditions for Experiments to Assess Irradiation-Assisted Stress Corrosion Cracking Mechanisms, J. T. Busby and M. N. Gussev, ORNL, ORNL/TM-2010/346, December 2010.Download12/1/2010
Status Update on the Long-Term Crack Initiation Testing of Alloy 690 and Its Weld Metals in PWR Primary WaterDetermining the SCC initiation resistance and the aging behavior of high-Cr Ni-base Alloy 690 and its weld metals is needed to confirm their viability as the replacement materials for Alloy 600/182/82 and to ensure safe and economical power production over extended operation of light water reactors. This report provides a progress summary of research activities performed from October 2023 to June 2024 at Pacific Northwest National Laboratory to address these topics.Download07/01/2024
Microstructure and In-Service Degradation of Baffle-Former Bolts – In-Core Components of Light-Water Reactors, ORNL/TM-2023/3118Specimen surfaces that are exposed to high-temperature, high-pressure water exhibited signs of in-service corrosion degradation. EBSD and EDS analyses highlighted intergranular corrosion, possible grain boundary oxidation at depths of less than 3 μm, and unexpectedly, short cracks filled with Cr-rich oxides measuring approximately 5–6 μm.Download09/29/2023
Environmentally Assisted Fatigue in Light Water Reactor Environment, ANL/LWRS-24/2Starting from a rich background in theoretical and experimental EAF, ANL previously developed an approach to evaluate fatigue performance of reactor materials in light water reactor environments with the correction factor Fen. The approach was based on a large body of experimental work performed at ANL and elsewhere, and was consistent with ASME’s methodology governing the design and construction of reactor components. In recent years, the program was focused on component fatigue prediction and made several major and fundamental contributions in this area.Download09/09/2024
Performance Testing of Additively Manufactured 316L Stainless Steel in Light Water Reactor Environment, ANL/LWRS-24/3This report summarizes research at Argonne National Laboratory on the development, qualification, and certification of additively manufactured (AM) metallic components for long-term light water reactor (LWR) sustainability. AM 316L stainless steel was evaluated in LWR environments for fatigue, environmentally assisted fatigue (EAF), and stress corrosion cracking (SCC), aiming to facilitate regulatory acceptance of AM components in aging LWRs.Download09/23/2024
Advanced microstructural and electrochemical quantification of irradiated stainless steels, M3LW-24OR0402025There is a need for high-throughput, scale-relevant, and direct electrochemical analysis to understand the corrosion behavior and sensitivity of nuclear materials that are exposed to extreme environments. We demonstrate the multi-scale, multi-modal application of SECCM to electrochemically profile corrosion alterations in nuclear alloys in a microstructurally resolved manner. Download09/23/2024
Analysis of attenuation effects based on results from Zion beltline reactor pressure vessel, ORNL/SPR-2024/3593The decommissioning of Zion Units 1 and 2 Nuclear Generating Station in Illinois provided a unique opportunity to study materials degradation and extend the operational life of nuclear power plants beyond 60 years. To support these efforts, ORN), LWRS Program, partnered with Zion Solutions, LLC, to acquire materials from the decommissioned reactors, including segments of the Zion Unit 1 RPV.Download09/23/2024
Analysis of Deformation and Fracture Mechanisms in the Harvested High-Dose Baffle-Former Bolt with Stress-Corrosion Cracks Formed While in Service, M3LW-24OR0402027The testing involved two key methods: (1) conventional tensile testing at room temperature with digital image correlation (DIC) for non-contact strain measurements, and (2) in situ tensile testing inside a scanning electron microscope (SEM) equipped with energy-dispersive x-ray spectroscopy (EDS) and electron backscatter diffraction (EBSD) to assess deformation and fracture mechanisms. SEM fractographic analysis revealed a shift in fracture behavior, from predominantly ductile in non-irradiated steel to a mixed mode (mainly ductile with minor cleavage) in irradiated specimens from the baffle bolts. Download09/23/2024
Environmentally Assisted Fatigue in Light Water Reactor EnvironmentStarting from a rich background in theoretical and experimental EAF, ANL previously developed an approach to evaluate fatigue performance of reactor materials in light water reactor environments with the correction factor Fen. The approach was based on a large body of experimental work performed at ANL and elsewhere, and was consistent with American Society of Mechanical Engineers (ASME)’s methodology governing the design and construction of reactor components. In recent years, the program was focused on component fatigue prediction and made several major and fundamental contributions in this area. Download8/14/2024
Effect of thermal aging on microstructure and stress corrosion cracking behavior of an Alloy 152 1st layer butter weldment, ANL/LWRS-24/1Nickel-based Alloy 690 and the associated weld Alloys 52 and 152 are typically used for nozzle penetrations in replacement heads for pressurized water reactor (PWR) vessels, because of their excellent overall resistance to general corrosion and environmental degradation, primarily stress corrosion cracking (SCC). Download09/20/2024
Initial Steps Toward Mitigation of Irradiation Assisted Stress Corrosion Cracking in Stainless Steels, ORNL/SPR-2024/3545With a solid understanding of Irradiation Assisted Stress Corrosion Cracking (IASCC) mechanisms in place, current efforts have turned to mitigation. Three stainless steels with engineered microstructures hypothesized to resist IASCC were chosen for testing: Oxide Dispersion-Strengthened (ODS) 304L, ultrafine-grained (UFG) 304L, and Additively Manufactured and Hot Isostatic Pressed (AM-HIP) 316L. Download09/27/2024
Analysis of Deformation and Fracture Mechanisms in the Harvested High-Dose Baffle-Former Bolt with Stress-Corrosion Cracks Formed While in ServiceThis report presents the results of advanced mechanical testing on miniature tensile specimens taken from an irradiated baffle-former bolt, a component from a commercial pressurized water reactor. The specimens were extracted from the midsection of the bolt shank, where the estimated damage dose was 23 displacements per atom. Download09/23/2024
In-service Oxidation and IASCC in High Fluence Baffle-Former Bolts Retrieved from a Westinghouse PWR, ORNL/SPR-2024/3523Baffle-former bolts (BFBs) are subjected to significant mechanical stress and neutron irradiation from the reactor core during the plant operation. Over the long operation period, these conditions lead to potential degradation and reduced load-carrying capacity of the bolts, and life extension of existing pressurized water reactors (PWRs) would only cause more damage to the bolt material. Download08/28/2024
High neutron and gamma dose on effects on calcium silicate deuterate, ORNL/SPR-2024/3454With the planned prolonged operation of LWRs in the US, it is imperative to understand the effects of radiation in all plant components including the concrete biological shield, so that reliable projections of properties and performance can be estimated for this civil structure. The effects of combined neutron and gamma radiation on cement hydrates were investigated in this report. The combination of gamma and neutron radiation on cement hydrates has not been studied in detail before, as much past experimental research has focused on the effects of gamma, and some theoretical studies have focused on neutron effects. Thus, this report presents a novel experimental study combining both effects. Download07/17/2024
High-Resolution 3D Simulation of Irradiated Concrete – Considerations on Flux Effects, ORNL/SPR-2024/3511In this report, irradiation simulations of 3D Microstructure Oriented Scientific Analysis of Irradiated Concrete models, representing realistic and well-characterized microstructures, are presented and compared with post–neutron irradiation data obtained by the Japan Concrete Aging Management Program team and Oak Ridge National Laboratory for a US Nuclear Regulatory Commission–sponsored activity. Download08/30/2024
Methodological guideline for industry focusing on characterization procedures to assess the risk of irradiation degradation of concrete in the biological shield, ORNL/TM-2024/3287This report presents a methodological guideline for industry to assess potential irradiation damage of their concrete formulation at extended operation. It describes experimental methods that can be used to characterize the chemical and physical properties of unirradiated and irradiated aggregates. Two case scenarios are envisioned: The possibility to obtain unirradiated concrete cores from a nuclear power plant (NPP). The possibility to access aggregates irradiated in test reactors.Download04/02/2024
First Phase Consensus Roadmap for Development of Condition-Based Cable Reliability Assurance, PNNL-36630The objective of this work was to develop a first phase consensus roadmap for condition-based qualification (CBQ) of electrical cables. With CBQ, qualification of Class 1E electrical cables moves from a time-based approach to a condition-based approach, which is anticipated to be safer in terms of reliability and conservatism, and more cost effective in the long run. However, due to barriers, the CBQ approach has not yet been adopted by U.S. nuclear power plants (NPPs). Download09/20/2024
Evaluation of Clamshell Current Coupler for Online Frequency Domain and Spread Spectrum Time Domain Reflectometry to Detect Anomalies in Energized Cables, PNNL-36530Safety-critical nuclear power plant cables were initially qualified for 40 years. However, as plants extend their operating licenses to 60 and 80 years, justification for continued safe operation includes test and monitoring programs. This will become more important as the industry moves to condition based qualification programs. Cable test programs traditionally involve manual interventions to disconnect cables, perform one or several tests, then reconnect the systems, usually during refueling outages occurring only every 18 to 24 months. Download09/13/2024
Thermal aging effects on crosslinked polyethylene cable insulation with decabromodiphenyl ether flame retardant alternative, PNNL-36523Decabromodiphenyl ether (decaBDE) has been extensively used as a flame retardant in nuclear electrical cables and related products. The Environmental Protection Agency (EPA) identified decaBDE as a persistent, bioaccumulative and toxic (PBT) substance and has published a rule with forbidding the manufacturing, processing, and distribution of decaBDE as of January 6, 2023 for wire and cable insulation in nuclear power generation facilities.Download09/06/2024
SSTDR and FDR Detection of Un-Energized and Energized Cable Anomalies Including Thermal Degradation Using Machine Learning, PNNL-36573Historically, cables are initially qualified for nuclear power plant use for 40 years. As plants extend their operating license to 60 and 80 years, continued use of these cables must shift to a performance-based approach since it is cost prohibitive to completely replace cables that are likely still capable of performing their design function. A variety of cable tests are available and are commonly applied during outages when the cables can be taken out of service. Download09/20/2024
Analysis of Deformation and Fracture Mechanisms in Friction Stir Welding Performed on Neutron-Irradiated 304 L Stainless Steel, ORNL/SPR-2024/3535This report presents recent experimental findings on the deformation behavior and fracture mechanisms of friction stir welded miniature specimens fabricated from neutron-irradiated 304L stainless steel containing He (estimated He concentration of 10 atomic parts per million). Download08/26/2024
Complete the evaluation of the effect of 60-year aging on the susceptibility to stress corrosion cracking of a first layer Alloy 152 butter weld deposited on low alloy steel, ANL/LWRS-24/1Nickel-based Alloy 690 and the associated weld Alloys 52 and 152 are typically used for nozzle penetrations in replacement heads for pressurized water reactor (PWR) vessels, because of their excellent overall resistance to general corrosion and environmental degradation, primarily stress corrosion cracking (SCC). Download09/14/2024
Complete evaluation of the effect of dissolved oxygen on stress corrosion cracking initiation of austenitic stainless steel in PWR primary waterAbout 90% of the primary components in pressurized water reactors are made of stainless steels. Operational experience with these stainless steels has generally been very good given their extensive use. Nevertheless, stress corrosion cracking (SCC) cases of unirradiated austenitic stainless steels in pressurized water reactor (PWR) primary water have occurred in the field since the early 1980s and continued to this day. Download09/14/2024
Complete the Second Weld Campaign on Ni Alloy 182 Using Optimized Welding Parameters and Complete the Initial Weld Quality Evaluation, ORNL/SPR-2024/3575This report summarizes the latest welding campaign on irradiated Ni-base alloy 182 and preliminary weld inspections at the Radiochemical Engineering Development Center (REDC). A collaborative effort between the U.S. Department of Energy, Electric Power Research Institute, and Oak Ridge National Laboratory, the campaign focused on refining laser parameters for welding boron-doped alloy 182 (14, 15, and 23 wppm). Download09/14/2024
Progress on Dissolved Oxygen Effects Evaluation on the Stress Corrosion Cracking Initiation Susceptibility of Stainless Steel in PWR Primary WaterAbout 90% of the primary components in pressurized water reactors are made of stainless steels. Operational experience with these stainless steels has generally been very good given their extensive use. Nevertheless, stress corrosion cracking (SCC) cases of unirradiated austenitic stainless steels in pressurized water reactor (PWR) primary water have occurred in the field since the early 1980s and continued to this day.Download09/14/2024

Report TitleBrief NarrativeLinkDate
Progress on Grizzly Development for Reactor Pressure Vessels and Reinforced Concrete Structures. INL/EXT-19-56012The Grizzly code has been under development to provide predictive tools for the evolution of material degradation in critical light water reactor structural components due to long-term exposure to the environmental conditions of normal reactor operation and for the effects of this degradation on the safety of these components. This development has primarily targeted reactor pressure vessels and reinforced concrete structures.Download9/18/2019
Update of modeling effort directed at mitigation approaches to reactor pressure vessel embittermentUpdate of modeling effort directed at mitigation approaches to reactor pressure vessel embitterment, S. Cui, M. Mamivand, G. Odette, January 31, 2019.Download1/31/2019
Fracture Toughness Characterization of Highly Irradiated Reactor Pressure Weld from the ATR-2 Experiment, ORNL/TM-2018/918The UCSB ATR-2 irradiation experiment aims to generate a comprehensive database on various irradiated RPV steels, addressing a critical knowledge gap in predicting embrittlement at high fluence for extended plant operation of up to 80 years. A primary focus of this experiment is to analyze the effects of irradiation temperature, neutron flux, fluence, and alloy chemistry on the evolution of MNSP and to develop models that illustrate how these factors influence hardening and embrittlement. To facilitate accurate comparisons, the ATR-2 experiment includes DCT specimens of three representative materials, allowing direct measurement of the shift in fracture toughness during the ductile-to-brittle transition.Download8/18/2018
The Fracture Toughness Evaluation of Mini-CT specimen Test Results of the Irradiated Midland RPV Beltline Material, ORNL/TM-2018/509The Fracture Toughness Evaluation of Mini-CT specimen Test Results of the Irradiated Midland RPV Beltline Material, ORNL/TM-2018/509, M. Sokolov, May 2018.Download5/27/2018
Complete report that documents the completion of a validated model for transition temperature shift in RPV steelsComplete report that documents the completion of a validated model for transition temperature shift in RPV steels September 22, 2017 Milestone, S. Shu, M. Mamivand, H. Ke, T. Mayeshiba, B. Afflerbach, J. Ke, D. Morgan, G. Odette, P. Wells, N. Almirall, September 22, 2017.Download9/22/2017
Microstructural Charaterization of Reactor Pressure Vessel Alloys: ATR-2 Experiment Update, UCSB ATR-2 2017-2Microstructural Characterization of Reactor Pressure Vessel Alloys: ATR-2 Experiment Update, UCSB ATR-2 2017-2, G. Odette, T. Yamamoto, P. Wells, N. Almirall, D. Gragg, September 2017.Download9/18/2017
Fracture Toughness Characterization of Reactor Pressure Alloys from the ATR-2 Experiment, ORNL/TM-2017/358Fracture Toughness Characterization of Reactor Pressure Alloys from the ATR-2 Experiment, ORNL/TM-2017/358, M. Sokolov, R. Nanstad, G. Odette, T. Yamamoto, P. Wells, July 2017.Download7/18/2017
Development of Mini-Compact Tension Test Method for Determining Fracture Toughness Master Curves for Reactor Pressure Vessel Steels, ORNL/TM- 2017/275Development of Mini-Compact Tension Test Method for Determining Fracture Toughness Master Curves for Reactor Pressure Vessel Steels, ORNL/TM- 2017/275, M. Sokolov, May 2017.Download5/28/2017
Effects of ATR-2 Irradiation to High Fluence on Nine RPV Surveillance Materials, ORNL/TM-2017/172Effects of ATR-2 Irradiation to High Fluence on Nine RPV Surveillance Materials, R. Nanstad, G. Odette, N. Almirall, J. Robertson, L. Server, T. Yamamoto, P. Wells, ORNL/TM-2017/172, April 2017.Download4/1/2017
Complete Report on the Modeling of Precipitate Processes in irradiated Reactor Pressure Vessel SteelComplete Report on the Modeling of Precipitate Processes in irradiated Reactor Pressure Vessel Steel, M. Mamivand, H. Ke, S. Shu, T. Mayeshiba, D. Morgan, G. Odewtte, P. Wells, N. Almirall, March 31, 2017.Download3/31/2017
Summary of Progress on the ATR-2 Experiment Post-Irradiation Examination of Reactor Pressure Vessel AlloysSummary of Progress on the ATR-2 Experiment Post-Irradiation Examination of Reactor Pressure Vessel Alloys, UCSB ATR-2 2017-1, G. Odette, T. Yamamoto, P. Wells, N. Almirall, K. Fields, D. Gragg, R. Nanstad, J. Robertson, K. Wilford, N. Riddle and T. Williams, March 31, 2017.Download3/31/2017
The Assessment and Validation of Mini-Compact Tension Test Specimen Geometry and Progress in Establishing Technique for Fracture Toughness Master Curves for Reactor Pressure Vessel Steels, ORNL/TM-2016/602The Assessment and Validation of Mini-Compact Tension Test Specimen Geometry and Progress in Establishing Technique for Fracture Toughness Master Curves for Reactor Pressure Vessel Steels, ORNL/TM-2016/602, M. Sokolov, R. Nanstad, September 2016.Download9/1/2016
Zion Unit 1 Reactor Pressure Vessel Sample Acquisition: Phase 2 and Phase 3 Status Report , ORNL/TM-2016/561Zion Unit 1 Reactor Pressure Vessel Sample Acquisition: Phase 2 and Phase 3 Status Report, ORNL/TM-2016/561, T. Rosseel, M. Sokolov, X. Chen,  R. Nanstad, September 2016.Download9/1/2016
Update on the High Fluence Advanced Test Reactor – 2 Reactor Pressure Vessel High Fluence Irradiation ProjectUpdate on the High Fluence Advanced Test Reactor – 2 Reactor Pressure Vessel High Fluence Irradiation Project, UCSB ATR-2 2016-1, G. Odette, T. Yamamoto, P Wells, N. Almirall, K. Fields, D. Gragg, R. Nanstad, M. Sokolov, J. Robertson, June 30, 2016Download6/30/2016
Report on the Harvesting and Acquisition of Zion Unit 1 Reactor Pressure Vessel Segments, ORNL/TM-2016/240Report on the Harvesting and Acquisition of Zion Unit 1 Reactor Pressure Vessel Segments, ORNL/TM-2016/240, T. Rosseel, M. Sokolov, R. Nanstad, June 2016.Download6/1/2016
Modeling Late Blooming Phase Evolution during Post-irradiation Annealing in Select Reactor Pressure Vessels: Milestone 2 ReportModeling Late Blooming Phase Evolution during Post-irradiation Annealing in Select Reactor Pressure Vessels: Milestone 2 Report, S. Shu, H. Ke, D. Morgan, G. Odette, P. Wells, March 2016.Download3/31/2016
Results of Fracture Toughness Tests for the Round Robin Test Program Using Mini-Compact Specimens, ORNL/LTR-2014/686Results of Fracture Toughness Tests for the Round Robin Test Program Using Mini-Compact Specimens, M.A. Sokolov, Oak Ridge National Laboratory, ORNL/LTR-2014/686, December 2014.Download12/1/2014
Status Report Describing Evaluation of Embrittlement Effects in a Reactor Pressure Vessel,Status Report Describing Evaluation of Embrittlement Effects in a Reactor Pressure Vessel Nozzle, M. Backman, B. Spencer, R. Dodds, B. Wirth, and J. Busby, August 2014.Download8/1/2014
Comprehensive and Comparative Analysis of Atom Probe, Small-Angle Neutron Scattering, and Other Microstructural Experiments on Available High Fluence Reactor Pressure Vessel SteelsComprehensive and Comparative Analysis of Atom Probe, Small-Angle Neutron Scattering, and Other Microstructural Experiments on Available High Fluence Reactor Pressure Vessel Steels, M. Sokolov, R. Nanstad, M. Miller, K. Littrell, G. Odette, P. Wells, D. Sprouster, and L. Ecker, ORNL/TM-2014/241, June 2014.Download6/1/2014
Grizzly/FAVOR Interface Project Report, ORNL/TM-2013/44094Grizzly/FAVOR Interface Project Report, T.L. Dickson, P.T. Williams, S. Yin, H.B. Klasky, S. K. Tadinada, B.R. Bass, ORNL/TM-2013/44094, June 2013.Download6/1/2013
Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Milestone M2LW-13OR0402013, Progress Report on Status of Advanced Test Reactor-2 Reactor Pressure Vessel Materials Irradiation Project, R. K. Nanstad, G. R. Odette, ORNL/LTR-2013/129Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Milestone M2LW-13OR0402013, Progress Report on Status of Advanced Test Reactor-2 Reactor Pressure Vessel Materials Irradiation Project, R. K. Nanstad, G. R. Odette, ORNL/LTR-2013/129, March 2013.Download3/1/2013
Report on Small-Angle Neutron Scattering Experiments of Irradiated Reactor Pressure Vessel Materials, M. A. Sokolov, K. C. Littrell, R. K. Nanstad, ORNL/TM-2012/630, December 2012Report on Small-Angle Neutron Scattering Experiments of Irradiated Reactor Pressure Vessel Materials, M. A. Sokolov, K. C. Littrell, R. K. Nanstad, ORNL/TM-2012/630, December 2012.Download12/1/2012
Roadmap for Nondestructive Evaluation (NDE) of Reactor Pressure Vessel Research and Development by the Light Water Reactor Sustainability Program, C. Smith, R. Nanstad, R. Odette, D. Clayton, K. Matlack, P. Ramuhalli. G. Light, ORNL/TM-2012/380, SeptemberRoadmap for Nondestructive Evaluation (NDE) of Reactor Pressure Vessel Research and Development by the Light Water Reactor Sustainability Program, C. Smith, R. Nanstad, R. Odette, D. Clayton, K. Matlack, P. Ramuhalli. G. Light, ORNL/TM-2012/380, September 2012.Download9/1/2012
LWRS Non-Destructive Evaluation (NDE) workshop Summary for Reactor Pressure Vessels (RPV)LWRS Non-Destructive Evaluation (NDE) workshop Summary for Reactor Pressure Vessels (RPV), C.W. Smith, August 9, 2012.Download8/9/2012
Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Letter Report on Metallurgical Examination of the High Fluence RPV Specimens From the Ringhals Nuclear Reactors, R.K. Nanstad, Oak Ridge National Laboratory, ORNL/LTR-2012/113Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Letter Report on Metallurgical Examination of the High Fluence RPV Specimens From the Ringhals Nuclear Reactors, R.K. Nanstad, Oak Ridge National Laboratory, ORNL/LTR-2012/113, March 2012.Download3/1/2012
Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Initial Assessment of Thermal Annealing Needs and Challenges, ORNL/LTR-2011/351,Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Initial Assessment of Thermal Annealing Needs and Challenges, R. K. Nanstad, ORNL, and W. L. Server, ATI Consulting, ORNL/LTR-2011/351, September 2011.Download9/1/2011
Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Assessment of High Value Surveillance Materials, R. K. Nanstad, ORNL/LTR-2011/172Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Assessment of High Value Surveillance Materials, R. K. Nanstad, ORNL, ORNL/LTR-2011/172, June 2011.Download6/1/2011
Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Milestone Report on Materials and Machining of Specimens for the ATR-2 Experiment, R. K. Nanstad, ORNL, and G. R. Odette, University of California, Santa Barbara, ORNL/LTR-2011/41Reactor Pressure Vessel Task of Light Water Reactor Sustainability Program: Milestone Report on Materials and Machining of Specimens for the ATR-2 Experiment, R. K. Nanstad, ORNL, and G. R. Odette, University of California, Santa Barbara, ORNL/LTR-2011/413, January 2011.Download1/1/2011
Summary of LWRS Research in Addressing RPV Research Gaps in NRC EMDA Report, ORNL/SPR-2024/3522Reactor Pressure Vessels (RPVs) are critical components in nuclear reactors, housing the reactor core and coolant under extreme conditions of temperature, pressure, and radiation. These harsh environments contribute to the degradation of RPV materials over time, presenting challenges for extending reactor operations beyond their original design lifespans. The NRC Expanded Materials Degradation Assessment (EMDA) report volume 3 have been instrumental in guiding research to support extending the operational life of light water reactors (LWRs) up to 80 years. It provides a comprehensive framework to address technical challenges related to aging and degradation mechanisms in RPVs. Download08/30/2024
Analysis of attenuation effects based on results from Zion beltline reactor pressure vessel, ORNL/SPR-2024/3593The decommissioning of Zion Units 1 and 2 Nuclear Generating Station in Illinois provided a unique opportunity to study materials degradation and extend the operational life of nuclear power plants beyond 60 years. To support these efforts, Oak Ridge National Laboratory (ORNL), through the DOE’s Light Water Reactor Sustainability (LWRS) Program, partnered with Zion Solutions, LLC, to acquire materials from the decommissioned reactors, including segments of the Zion Unit 1 Reactor Pressure Vessel (RPV).Download09/23/2024
Initial Tensile Test Results of Surveillance Specimens Harvested from High-Fluence A-60 Capsule from Palisades Nuclear Generating Station, ORNL/SPR-2024/3545Located on the shores of Lake Michigan, the Palisades Nuclear Generating Station (PNGS) was a nuclear power plant that operated in Covert Township, Michigan. The plant had a single pressurized water reactor that produced electricity for the region. The PNGS was shut down in 2022 after more than four decades of service. The PNGS included in its surveillance program a surveillance capsule, designated A-60, containing specimens of a weld metal with nickel content of about 1.36 wt% and copper content of about 0.25 wt%. The capsule was removed from its surveillance position in the early 1995 and has been resident in the spent fuel pool since that time. Download08/30/2024